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APL-850T Horizontal Oxidation Production Line 8000*width*3600

1set
MOQ
RMB8,500,000-10,500,000/set
Price
APL-850T Horizontal Oxidation Production Line 8000*width*3600
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 850T/month
Feature: Integrated Quality Control
Advantage: Cost-Effective
Anodizing Film Thickness: 8-12µm
Max Profile Length: 6500mm
Racking Method: Manual Racking System
High Light:

8000*width*3600 Oxidation production line

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Manual Racking Oxidation production line

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Horizontal Oxidation production line

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-850T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

 

APL-850T Horizontal Oxidation production line 8000*width*3600

 

一. Product Description: 

1.Anodizing linerefers to a production line or system specifically designed for the anodizing process. Anodizing is an electrochemical process used to create a controlled oxide layer on the surface of metals, typically aluminum or its alloys, to enhance their corrosion resistance, improve surface hardness, provide decorative finishes, or facilitate bonding with other materials.

2.Anodizing production lines can accommodate different variations of the anodizing process.

3.Anodizing production lines may feature process monitoring systems that continuously monitor critical parameters such as current, voltage, temperature, and pH levels. If any parameter deviates from the set limits or predefined parameters, alarms or notifications are triggered to alert operators or maintenance personnel.

二. Design Condition

  1. Alloy : Aluminium 6061 to 6063 or others
  2. Anodizing film thinkness:10~ 12µm micron
  3. Average coverage area: 350m²/T (ton)
  4. Max aluminium profile length:6500mm
  5. Extrusion ratio : 2.5kg/m²
  6. Working hour/m: 300d/m x 20h/d = 600h/m
  7.  Racking system: Two fixtures /rack
  8. Racking operation : Manual
  9. Equipment Usage Rate: 0.9
  10. Power supply : AC 3phase 380v 50hz
  11. Control Power : AC220V 50Hz
  12. Water supply : 2kg/cm²·G
  13. Hot steam : 6kg/cm²·G
  14. Compressor air : 6kg/cm²·G

三. Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】                                                            1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】                                       2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】                                                    1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】                                          3 Tanks
  5.  Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】          1 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank 

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 26min
    (4) Unprocess time: 7min
    (5) Total time 26+7=33min
          

          (6) Average anodizing layer : 0.36*1.3*26*0.77 =9.4um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五.  Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 33min ,where total jig(rack)/year:

                   ( 2 rack x 3 tank x 60min/h) ÷33min x600 hour =6545jig(rack)

2) Design 51.4m²/jig(rack) . Where every tank is 102.8m²
3) 
Area treatment/year : 6545jig(rack)x 51.4m² /jig =336413m²

 

2. Anodizing treatment weight:
        Monthly output : 336413m²÷350m²/T*0.9=865T≧850T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

 

六. Process Chat

Discription for Un

1) De = Degreasing 

2) Rs = Rinsing,  HW Rs = Hot Water Rinsing 

4) AE = Alkaline Etching  

5) Ne = Neutralization

6)  An = Anodizing

7) Cl = Coloring 

8) Sl = Sealing 

9)  MU = Material Unloading 

10) Pc = Packing 

 

APL-850T Horizontal Oxidation Production Line 8000*width*3600 0

 

 

 

 

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