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3000T/Month Anodizing Horizontal Line Process Consistent Quality

1set
MOQ
RMB30,000,000-50,000,000/set
Price
3000T/Month Anodizing  Horizontal Line Process Consistent Quality
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 3000T/month
Feature: Consistent Quality
Function: Semiautomatic Or Automatic
Anodizing Film Thickness: 8-12µm
Max Profile Length: 6500mm
Mode: Horizontal
High Light:

Consistent Quality Anodizing Horizontal Line Process

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3000T/Month Anodizing Process

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Consistent Quality Anodizing Process

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-3000T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

3000T/Month Anodizing Horizontal Line Process Consistent Quality

 

 

一. Description: 

1.Anodizing production lines often incorporate filtration and purification systems to maintain the quality of the electrolyte solution. These systems remove impurities, suspended particles, and contaminants from the electrolyte, ensuring consistent anodizing results and prolonging the lifespan of the solution.

   2.Temperature control is crucial in the anodizing process to achieve desired coating properties and process stability. Anodizing production lines may include heating or cooling systems to maintain the electrolyte solution at the required temperature throughout the process.

 3.Anodizing production lines often include waste treatment systems to handle and treat the waste generated during the anodizing process.

 

二. Design Condition

  1. Alloy : Aluminium 6061 to 6063 or others
  2. Anodizing film thinkness:9~ 12µm micron
  3. Average coverage area: 350m²/T (ton)
  4. Max aluminium profile length:6500mm
  5. Extrusion ratio : 2.5kg/m²
  6. Working hour/m: 300d/m x 20h/d = 600h/m
  7.  Racking system: Three fixtures /rack
  8. Racking operation : Mamual
  9. Equipment Usage Rate: 0.9
  10. Power supply : AC 3phase 380v 50hz
  11. Control Power : AC220V 50Hz
  12. Water supply : 2kg/cm²·G
  13. Hot steam : 6kg/cm²·G
  14. Compressor air : 6kg/cm²·G

三. Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】                                                            1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】                                       2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】                                                    1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】                                          8 Tanks
  5.  Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】          3 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank 

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 26min
    (4) Unprocess time: 7min
    (5) Total time 26+7=33min
          

          (6) Average anodizing layer : 0.36*1.3*26*0.77 =9.4um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6.Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 33min ,where total jig(rack)/year:

                   ( 3 rack x 8 tank x 60min/h) ÷33min x600 hour =26181jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year :
26181jig(rack)x 50m² /jig =1309050m²

 

2. Anodizing treatment weight:
        Monthly output : 1309050m²÷350m²/T*0.9=3366T≧3000T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =3 unit 

 

六.Process Chat

Discription for Un

1) De = Degreasing 

2) Rs = Rinsing,  HW Rs = Hot Water Rinsing 

4) AE = Alkaline Etching  

5) Ne = Neutralization

6)  An = Anodizing

7) Cl = Coloring 

8) Sl = Sealing 

9)  MU = Material Unloading 

10) Pc = Packing 

 

3000T/Month Anodizing  Horizontal Line Process Consistent Quality 0

 

 

 

 

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