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2000T/month Minimal Waste Generation Anodizing Production Line

1set
MOQ
RMB20,000,000-30,000,000/set
Price
2000T/month Minimal Waste Generation Anodizing Production  Line
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 2000T/month
Feature: Minimal Waste Generation
Advantage: Enhanced Corrosion Resistance
Anodizing Film Thickness: 8-12µm
Max Profile Length: 6500mm
Colour: Silver Bronze Brown Black Champagne Gold
High Light:

Minimal waste generation Anodizing Production Line

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2000T/month Anodizing Production Line

,

Minimal waste generation Anodizing Line

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-2000T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

2000T/month Minimal waste generation Anodizing Production Line

 

一.  Production Description: 

1.Anodizing production lines often include pre-treatment processes to prepare parts for anodizing.

2.Anodizing production lines can offer a range of color options for anodized coatings.

3.Anodizing production lines incorporate mechanisms for controlling the thickness of the anodized coatings.

二. Design Condition:

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness The desired anodizing film thickness is 10-12µm (microns)
3 Average coverage area The average coverage area is 350m² per ton of aluminum profiles
4 Maximum aluminum profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Three fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14                   Compressor air                                                  6kg/cm²·G

三. Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 3 jig(rack)/tank x 6tanks = 18jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity: 6jig(rack)/tank x 1 tank
           3) Process time 10-15min

四.Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 6 Tanks
  5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 3 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 3 rack x 6 tank x 60min/h) ÷40min x600 hour =16200jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) 
Area treatment/year : 16200jig(rack)x 50m² /jig =810000m²

 

2. Anodizing treatment weight:
        Monthly output : 810000m²÷350m²/T*0.9=2082T≧2000T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =6unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =3 unit 

 

六. Process Chat

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9                         MU                                  Material Unloading
10                          Pc                                           Packing

2000T/month Minimal Waste Generation Anodizing Production  Line 0

 

 

 

 

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