Send Message

1000 T/month Manual Oxidation Production Line With Stability

1set
MOQ
RMB9,000,000-11,000,000/set
Price
1000 T/month Manual Oxidation  Production Line With Stability
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 1000 T/month
Feature: Quality Assurance
Fuction: Energy-efficient Ventilation
Anodizing Film Thickness: 8-12µm
Max Profile Length: 6500mm
Tanks Inside Size: 8000*width*3500
High Light:

Stability Oxidation Line

,

Stability Manual Oxidation Production Line

,

1000 T/month Oxidation Line

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-1000T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

1000 T/month Manual Oxidation Production Line with Stability

一.Production Description

1.Anodizing production lines can incorporate automation technologies to streamline processes and improve efficiency.

2.Anodizing production lines include surface preparation stages to ensure proper adhesion and quality of the anodized coatings.

3.Some anodizing production lines offer reverse anodizing capabilities.

二. Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 350m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Three fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14               Compressor air                                         6kg/cm²·G

 

三.Process Tank

1 Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
3 NeutralizationFree sulfuric acid180±20g/l】 1 Tank
4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 5 Tanks
5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 2 Tanks
6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】   3 Tank

四. Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 3 jig(rack)/tank x 5tanks = 15jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 2rack x 5 tank x 60min/h) ÷40min x600 hour =9000jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year :
9000jig(rack)x 50m² /jig =450000m²

 

2.  Anodizing treatment weight:
        Monthly output : 450000m²÷350m²/T*0.9=1157.1T≧1000T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =5unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =2 unit 

 

六. Process Chat

 

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9 MU Material Unloading
10 Pc Packing

1000 T/month Manual Oxidation  Production Line With Stability 0

 

 

 

 

Recommended Products
Get in touch with us
Tel : +86-18675161888
Fax : 86-757-8109-8395
Characters Remaining(20/3000)