2000T/M Anodizing Production Line for High-End Applications with Energy Efficiency and Customizable Design

2000T/M Anodizing Production Line for High-End Applications with Energy Efficiency 

Introduce

This production line is specifically designed for annual processing capacity of 2,000 tons of aluminum profiles, incorporating internationally advanced technologies to meet surface treatment requirements for high-end applications including architectural curtain walls, industrial aluminum components, and electronic appliances. The integrated system features automated control, energy-saving environmental protection, and intelligent monitoring to ensure product quality complies with GB5237.2-2017, Qualicoat, and other international standards.

Core Technical Parameters

1. Processing Capacity

   • Annual output: 2,000 tons (8-10 tons/day @ 250 operating days/year)

   • Maximum profile length: 7.5m (customizable up to 12m)

   • Compatible alloys: 6063, 6061, 6005 series

2. Anodized Film Properties

   • Thickness range: 5-25μm (±1μm precision control)

   • Sealing quality: ≤30mg/dm² (phosphoric acid weight loss method)

   • Corrosion resistance: ≥1000 hours neutral salt spray test (AA20 grade)

Key Features

✅  High-Capacity Design

• 2000-ton monthly output with 24/7 uninterrupted operation

✅ Intelligent Control

• Siemens PLC automation with real-time parameter monitoring

✅ Energy Efficiency

• Integrated heat recovery system reduces energy consumption by 35%

✅  Customizable Design

• Tailored tank dimensions, voltage ranges, and processes

✅  Military-Grade Durability

• Titanium racks & 316L stainless steel tanks with 15+ years lifespan

Technical Specifications

Applications

✅Automotive Components

✅Aerospace Structures

✅Consumer Electronics

✅Architectural Aluminum

Why Choose Us?

1. Advanced Technology & Reliability

• High-Efficiency Anodizing: Our optimized sulfuric acid process ensures uniform, high-quality oxide layers (5–25μm) with excellent adhesion and corrosion resistance.

• Precision Control: Automated PLC system monitors key parameters (temperature, voltage, bath concentration) for consistent results.

• Energy-Saving Design: Low-concentration electrolytes, heat recovery systems, and efficient rectifiers reduce operational costs.

2. Customized for Your Needs

• Flexible Configuration: Adaptable for architectural, industrial, or specialty aluminum profiles (e.g., thin-walled or complex shapes).

• Scalable Capacity: Modular design allows future expansion beyond 2000T/year.

• Optional Add-ons: Electrolytic coloring, UV-resistant dyeing, or automated loading/unloading systems.

3. Superior Equipment Quality

• Durable Materials: PP/PVC-lined or stainless-steel tanks with corrosion-resistant cathodes (titanium/lead).

• Low Maintenance: Robust components minimize downtime and extend service life.

• Compliance Ready: Integrated wastewater treatment (heavy metal removal) and acid scrubbers meet global environmental standards (RoHS, REACH, local emissions laws).

4. Cost-Effective Operation

• Reduced Chemical Usage: Optimized processes lower sulfuric acid and dye consumption.

• Labor Savings: Automated material handling (cranes/conveyors) cuts manual labor by up to 50%.

• Fast ROI: High throughput (8–10T/day) and low defect rates maximize your investment return.

5. Expert Support

• Turnkey Service: From installation to operator training.

• Lifetime Technical Support: Remote diagnostics and on-site assistance.

• Spare Parts Availability: Global logistics network ensures quick replacements.