2000T/M Anodizing Production Line for High-End Aluminum Profiles with Customizable Design

2000T/M Anodizing Production Line for High-End Aluminum Profiles with Customizable Design

Introduce

This production line is an intelligent surface treatment system designed specifically for anodizing 2000 tons of aluminum profiles annually. It adopts a modular design concept and integrates advanced automation control, energy conservation and environmental protection, and intelligent monitoring technologies to meet the surface treatment needs of high-end aluminum profiles in fields such as building curtain walls, rail transit, and electronic appliances.

Core Technical Parameters

1. Processing Capacity

   • Annual output: 2,000 tons (8-10 tons/day @ 250 operating days/year)

   • Maximum profile length: 7.5m (customizable up to 12m)

   • Compatible alloys: 6063, 6061, 6005 series

2. Anodized Film Properties

   • Thickness range: 5-25μm (±1μm precision control)

   • Sealing quality: ≤30mg/dm² (phosphoric acid weight loss method)

   • Corrosion resistance: ≥1000 hours neutral salt spray test (AA20 grade)

Key Features

✅  High-Capacity Design

• 2000-ton monthly output with 24/7 uninterrupted operation

✅ Intelligent Control

• Siemens PLC automation with real-time parameter monitoring

✅ Energy Efficiency

• Integrated heat recovery system reduces energy consumption by 35%

✅  Customizable Design

• Tailored tank dimensions, voltage ranges, and processes

✅  Military-Grade Durability

• Titanium racks & 316L stainless steel tanks with 15+ years lifespan

Technical Specifications

Applications

✅Automotive Components

✅Aerospace Structures

✅Consumer Electronics

✅Architectural Aluminum

Why Choose Us?

1. Advanced Technology & Reliability

• High-Efficiency Anodizing: Our optimized sulfuric acid process ensures uniform, high-quality oxide layers (5–25μm) with excellent adhesion and corrosion resistance.

• Precision Control: Automated PLC system monitors key parameters (temperature, voltage, bath concentration) for consistent results.

• Energy-Saving Design: Low-concentration electrolytes, heat recovery systems, and efficient rectifiers reduce operational costs.

2. Customized for Your Needs

• Flexible Configuration: Adaptable for architectural, industrial, or specialty aluminum profiles (e.g., thin-walled or complex shapes).

• Scalable Capacity: Modular design allows future expansion beyond 2000T/year.

• Optional Add-ons: Electrolytic coloring, UV-resistant dyeing, or automated loading/unloading systems.

3. Superior Equipment Quality

• Durable Materials: PP/PVC-lined or stainless-steel tanks with corrosion-resistant cathodes (titanium/lead).

• Low Maintenance: Robust components minimize downtime and extend service life.

• Compliance Ready: Integrated wastewater treatment (heavy metal removal) and acid scrubbers meet global environmental standards (RoHS, REACH, local emissions laws).

4. Cost-Effective Operation

• Reduced Chemical Usage: Optimized processes lower sulfuric acid and dye consumption.

• Labor Savings: Automated material handling (cranes/conveyors) cuts manual labor by up to 50%.

• Fast ROI: High throughput (8–10T/day) and low defect rates maximize your investment return.

5. Expert Support

• Turnkey Service: From installation to operator training.

• Lifetime Technical Support: Remote diagnostics and on-site assistance.

• Spare Parts Availability: Global logistics network ensures quick replacements.