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450 TPM Vertical Anodizing & Electrolytic Coloring Line | Champagne Color Series Specializedby GUANGDONG MEI-AL TECHNOLOGY CO., LTD.

450 TPM Vertical Anodizing & Electrolytic Coloring Line | Champagne Color Series Specializedby GUANGDONG MEI-AL TECHNOLOGY CO., LTD.

Brand Name: MEL-AL
Model Number: MEL-AL-MAL-1060
MOQ: 1set
Packaging Details: Standard Packaging
Payment Terms: T/T,L/C
Detail Information
Place of Origin:
Foshan, China
Document:
Product Name:
Spray Device
Product Description
1. Product Overview

This vertical anodizing production line is purpose-designed for aluminum profile manufacturers with a 450-ton monthly outputdemand, focusing on anodizing + electrolytic coloring processes (electrophoresis-free) and specialized in mass production of champagne color series finishes.

Eliminating redundant electrophoresis sections, the line is optimized for core surface treatment workflows: pre-treatment → sulfuric acid anodizing → electrolytic coloring → multi-stage rinsing → sealing. It is ideal for architectural aluminum profiles, door & window frames, decorative panels and furniture aluminum materials, solving common industry diffficulties such as large vertical color difference, unstable champagne tone consistency, uneven film thickness and insufficient production capacity.

As a professional aluminum surface treatment equipment manufacturer with over 10 years of experience, GUANGDONG MEI-AL delivers turnkey vertical anodizing lines tailored to champagne color mass production, helping clients achieve high yield, stable quality and efficient large-volume production.

2. Optimized Process Flow (Electrophoresis-Free)

The line is streamlined for anodizing and coloring production, removing unnecessary electrophoresis sections to improve production efficiency and reduce investment cost:

  1. Pre-treatment: Degreasing → Alkaline etching → Neutralization → Multi-stage countercurrent rinsing
  2. Core process: Sulfuric acid anodizing → Electrolytic coloring (champagne series dedicated)
  3. Post-treatment: Multi-stage pure water rinsing → Nickel-free sealing → Drying
3. Champagne Color Series Specialized Process Design

As the core highlight of this line, the electrolytic coloring system is deeply optimized for champagne tone production to ensure ultra-high batch consistency:

  • Full champagne color gamut: Supports light champagne, medium champagne, dark champagne, bronze and other classic champagne series tones via tin salt / tin-nickel mixed salt electrolytic coloring process.
  • Vertical uniform coloring: Vertical hanging structure ensures consistent coloring depth from top to bottom of long profiles, eliminating upper-lower color difference defects common in horizontal lines.
  • High-precision bath control: Equipped with dedicated concentration detection and automatic dosing system, stably controls metal salt concentration, pH value and temperature of coloring bath, minimizing batch-to-batch color deviation.
  • Color consistency guarantee: Matched with constant current / constant voltage coloring power supply and precise timing control, each workpiece receives identical coloring conditions, meeting strict color difference standards for architectural curtain wall profiles.
4. Core Technical Advantages
4.1 Vertical Structure for Premium Uniformity

Vertical workpiece hanging enables full and uniform contact between profile surface and electrolyte, ensuring consistent film thickness and coloring effect across the entire length of 6m–7.5m standard profiles, significantly reducing defect rate and improving first-pass yield.

4.2 Stable 450 Ton Monthly Capacity

Optimized tank volume, crane beat and process cycle design support continuous full-load production, with a rated monthly output of 450 tons. Flexible production scheduling is available for different profile specifications and color requirements.

4.3 PLC Fully Automatic Control

Integrated central control system realizes automatic crane conveying, automatic power supply adjustment, automatic timing and real-time parameter monitoring. One-click recipe switching for different champagne tones reduces manual operation errors and stabilizes production quality.

4.4 Heavy-Duty Corrosion-Resistant Construction

All tank bodies and wetted components adopt thickened PP / FRP anti-corrosion materials, with imported core electrical components. The system adapts to long-term operation in strong acid and alkali chemical environments, with long service life and low maintenance cost.

4.5 Energy & Cost Saving Design

Multi-stage countercurrent rinsing reduces water consumption by over 40%; matched with waste heat recovery and acid recovery system, it lowers chemical consumption and wastewater discharge, effectively reducing long-term operating costs.

4.6 Environmentally Compliant Configuration

Equipped with acid mist treatment and wastewater treatment modules, adopting nickel-free sealing process, fully meeting international environmental protection standards and suitable for factory audit and certification requirements of global markets.

5. Standard Technical Specifications
Technical Parameter Standard Configuration
Rated Monthly Capacity 450 tons (based on standard architectural profiles)
Applicable Profile Length 6m – 7.5m (customizable)
Process Configuration Anodizing + Electrolytic coloring (no electrophoresis)
Core Color Series Full champagne color range (light / medium / dark champagne, bronze)
Anodizing Film Thickness 8μm – 25μm adjustable, meets AA10 – AA20 standards
Coloring Process Tin salt / tin-nickel mixed salt electrolytic coloring
Automation Level Fully automatic crane + PLC central control
Control Accuracy Temperature ±0.5℃, current ±1%, timing ±1s
Tank Material Thickened anti-corrosion PP / FRP
Supporting Systems Rinsing system, sealing system, acid mist treatment, wastewater treatment
7. Why Choose GUANGDONG MEI-AL
  1. Champagne coloring process expertise
    We have rich practical experience in champagne color anodizing line construction, with mature process formulas and color control schemes to help clients quickly achieve stable mass production of high-quality champagne profiles.
  2. Customized design for actual demand
    We design the line strictly according to your monthly output, profile specifications, factory layout and color requirements, removing redundant electrophoresis sections to control investment cost while ensuring production capacity and quality.
  3. One-stop turnkey service
    Provide full-cycle services including factory layout planning, process design, equipment manufacturing, on-site installation, commissioning and operator training. One supplier takes full responsibility for the whole project.
  4. Strict quality assurance
    All equipment undergoes 72-hour full-load test before delivery, with core components from well-known brands. The whole line complies with ISO quality standards and international industrial safety norms.
  5. Global after-sales support
    24/7 online technical consultation, remote fault diagnosis and spare parts supply. Overseas on-site installation and commissioning service available for global clients.