| Brand Name: | MEL-AL |
| Model Number: | MEL-AL-MAL-1060 |
| MOQ: | 1set |
| Packaging Details: | Standard Packaging |
| Payment Terms: | T/T,L/C |
This vertical anodizing production line is purpose-designed for aluminum profile manufacturers with a 450-ton monthly outputdemand, focusing on anodizing + electrolytic coloring processes (electrophoresis-free) and specialized in mass production of champagne color series finishes.
Eliminating redundant electrophoresis sections, the line is optimized for core surface treatment workflows: pre-treatment → sulfuric acid anodizing → electrolytic coloring → multi-stage rinsing → sealing. It is ideal for architectural aluminum profiles, door & window frames, decorative panels and furniture aluminum materials, solving common industry diffficulties such as large vertical color difference, unstable champagne tone consistency, uneven film thickness and insufficient production capacity.
As a professional aluminum surface treatment equipment manufacturer with over 10 years of experience, GUANGDONG MEI-AL delivers turnkey vertical anodizing lines tailored to champagne color mass production, helping clients achieve high yield, stable quality and efficient large-volume production.
The line is streamlined for anodizing and coloring production, removing unnecessary electrophoresis sections to improve production efficiency and reduce investment cost:
As the core highlight of this line, the electrolytic coloring system is deeply optimized for champagne tone production to ensure ultra-high batch consistency:
Vertical workpiece hanging enables full and uniform contact between profile surface and electrolyte, ensuring consistent film thickness and coloring effect across the entire length of 6m–7.5m standard profiles, significantly reducing defect rate and improving first-pass yield.
Optimized tank volume, crane beat and process cycle design support continuous full-load production, with a rated monthly output of 450 tons. Flexible production scheduling is available for different profile specifications and color requirements.
Integrated central control system realizes automatic crane conveying, automatic power supply adjustment, automatic timing and real-time parameter monitoring. One-click recipe switching for different champagne tones reduces manual operation errors and stabilizes production quality.
All tank bodies and wetted components adopt thickened PP / FRP anti-corrosion materials, with imported core electrical components. The system adapts to long-term operation in strong acid and alkali chemical environments, with long service life and low maintenance cost.
Multi-stage countercurrent rinsing reduces water consumption by over 40%; matched with waste heat recovery and acid recovery system, it lowers chemical consumption and wastewater discharge, effectively reducing long-term operating costs.
Equipped with acid mist treatment and wastewater treatment modules, adopting nickel-free sealing process, fully meeting international environmental protection standards and suitable for factory audit and certification requirements of global markets.
| Technical Parameter | Standard Configuration |
|---|---|
| Rated Monthly Capacity | 450 tons (based on standard architectural profiles) |
| Applicable Profile Length | 6m – 7.5m (customizable) |
| Process Configuration | Anodizing + Electrolytic coloring (no electrophoresis) |
| Core Color Series | Full champagne color range (light / medium / dark champagne, bronze) |
| Anodizing Film Thickness | 8μm – 25μm adjustable, meets AA10 – AA20 standards |
| Coloring Process | Tin salt / tin-nickel mixed salt electrolytic coloring |
| Automation Level | Fully automatic crane + PLC central control |
| Control Accuracy | Temperature ±0.5℃, current ±1%, timing ±1s |
| Tank Material | Thickened anti-corrosion PP / FRP |
| Supporting Systems | Rinsing system, sealing system, acid mist treatment, wastewater treatment |