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100 TPM Capacity Vertical Anodizing Line with PLC Automatic Control for Uniform Film Thickness

100 TPM Capacity Vertical Anodizing Line with PLC Automatic Control for Uniform Film Thickness

Brand Name: MEL-AL
Model Number: MAL-1056
MOQ: 1set
Packaging Details: Standard Packaging
Payment Terms: L/C,T/T
Detail Information
Place of Origin:
Foshan, China
Product Name:
Aluminum Ion Stabilizer
Average Coverage Area:
350m²/T (ton)
Anodizing Film Thickness:
8-12µm
Treatment Type:
Anodic Anodizing
Operation:
Semi-automatic Or Full-Automatic
Material:
Auminum Cylinder
Operating Temperaturerange:
20-60°C
Running Type:
Full-automatic Or Manual
Machine Size:
L60 Meter * W24 Meter*H35meter
Work Time:
24hour /12hour A Day
Output:
100T/month
Control System:
PLC Automatic Control
Materialcompatibility:
Aluminum And Its Alloys
Constructure:
Provided
Product Type:
Vertical Anodizing Production Line
Cooling Time:
5-10min
Highlight:

100 TPM vertical anodizing line

,

window frame aluminum anodizing line

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solar frame aluminum profiles anodizing

Product Description
100 TPM Vertical Anodizing Line | Window & Solar Frame Aluminum Profiles
MEI-AL 100 ton/month vertical anodizing line is engineered for aluminum window & door profiles and solar PV frames. Uniform film thickness, weather-resistant finish, PLC automatic control and compact layout for small & medium capacity plants. Custom turnkey anodizing solutions for architectural & photovoltaic aluminum manufacturers.
Product Overview

This vertical anodizing line is purpose-built for small-to-medium aluminum profile manufacturers with a rated monthly output of 100 tons, dedicated to the anodizing treatment of architectural window & door profiles and solar photovoltaic (PV) frame profiles.

Adopting a vertical hanging structure, the line ensures consistent film thickness and uniform quality across full-length profiles. It balances decorative appearance requirements for window products and high weatherability / corrosion resistance requirements for solar frames. With compact layout, controlled investment cost and stable operation, it is an ideal solution for small and medium aluminum plants entering the architectural and photovoltaic sectors.

As a professional aluminum surface treatment equipment manufacturer with over 10 years of experience, GUANGDONG MEI-AL delivers tailored turnkey anodizing solutions aligned with actual production scale and product application requirements.

Target Applications
Architectural Window & Door Profiles
  • Suitable for residential and commercial aluminum window & door profiles, curtain wall sections and decorative aluminum materials
  • Supports classic finishes including natural silver, champagne, bronze and black
  • Tight color difference control and high batch-to-batch consistency, meeting architectural decorative appearance standards
  • Reliable corrosion resistance for long-term outdoor building application
Solar Photovoltaic (PV) Frame Profiles
  • Optimized for long-term outdoor service of solar module frames
  • Dense and uniform anodic oxide film with excellent weatherability, UV resistance and salt spray corrosion resistance
  • Meets the reliability and service life requirements of the photovoltaic industry
  • Stable film thickness control ensures consistent mechanical and protective performance across mass production
Optimized Process Flow
  1. Pre-treatment: Degreasing → Alkaline Etching → Neutralization → Multi-stage Countercurrent Rinsing
  2. Core Process: Sulfuric Acid Anodizing → Electrolytic Coloring (optional)
  3. Post-treatment: Multi-stage Pure Water Rinsing → Nickel-free Sealing → Drying
Core Technical Advantages
  • Vertical Hanging for Uniform Full-Length Quality: Vertical workpiece hanging ensures full and uniform contact between profile surfaces and electrolyte. For standard 6-7 meter profiles, film thickness and coloring effect remain consistent from top to bottom.
  • Precision-Tuned 100 TPM Capacity, High ROI: Tank volume, crane cycle and process rhythm optimized for 100 tons monthly output with no redundant capacity, ensuring controlled investment and higher operational efficiency.
  • PV-Grade Protective Performance: Process parameters optimized for solar frame outdoor service requirements, delivering outstanding salt spray resistance and weatherability to support 25+ year service life.
  • Architectural-Level Appearance Consistency: High-precision coloring power supply and bath concentration control system ensure strict batch-to-batch color difference control.
  • PLC Fully Automatic Control: Integrated PLC central control system realizes fully automatic operation with multiple process recipes for one-click switching between products.
  • Compact Layout, Small Footprint: Modular skid-mounted structure with optimized workshop layout occupies less floor space.
  • Energy-Saving & Environmentally Compliant: Multi-stage countercurrent rinsing reduces water consumption by more than 40% with optional acid recovery and treatment systems.
Standard Technical Specifications
Technical Parameter Standard Configuration
Rated Monthly Capacity 100 tons (based on standard profiles)
Applicable Profile Length 6m - 7.5m (customizable)
Core Applications Architectural window & door profiles, solar PV frame profiles
Anodizing Film Thickness 8μm - 20μm adjustable
Available Finishes Natural silver, champagne, bronze, black
Coloring Process Tin salt electrolytic coloring
Automation Level Full automatic crane + PLC central control
Control Accuracy Temperature ±0.5℃, current ±1%, timing ±1s
Tank Material Thickened anti-corrosion PP / FRP
Supporting Systems Rinsing system, sealing system, acid mist treatment, wastewater treatment