Send Message

Automated Industrial Powder Coating Line Vertical Aluminium Profile

1set
MOQ
RMB3500000-4000000/set
Price
Automated Industrial Powder Coating Line Vertical Aluminium Profile
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 1200T/month
Mode: Vertical
Operation Mode: Continuous Spraying
Film Thickness: 60-80µm
Max Profile Length: L7000mm×W100mm×H200mm
Spraying Way: Prior To Automated Spraying
Working Speed: 1.5-2m/min
Voltage: 380V~415v
High Light:

Automated Powder Coating Line

,

Powder Coating Line Aluminium

,

Industrial Coating Line Vertical

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: PCPL-1200T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 80-90days
Payment Terms: T/T
Supply Ability: 1set/two month
Product Description

1200T/month Powder Coating Production Line

 

1, Major Equipment  Parameter

1,1 Design consideration (confirmed by the factory)

 

Workpiece name

 

Aluminium profile

 

Workpiece material

 

Aluminium alloy

 

Workpiece parameters (one-piece)

 

Maximum workpiece dimension: L7000mm×W100mm×H200mm

 

Standard workpiece dimension: L7000mm×W50mm×H100mm

 

Standard workpiece weight: 3.3Kg/piece; maximum workpiece weight: 30Kg/piece

 

Output

 

monthly output:1000- 1200 tons/year

 

Equipment working system

 

8h

 

Speed of conveying chain

 

Normal speed of production chain:1.5- 2.0m/min (the running speed of chain 1.0-3.0m/min can be adjusted steplessly)

 

Type of spraying

 

Powder coating

 

Way of conveying

 

Suspension conveying (cross track)

 

Technical temperature

 

200℃ (adjustable under 230℃)

 

Heating method

 

Heated directly by fuel gas and heated air circulation

 

Fuel

 

Natural gas

Factory size (minimum)

60000mm×24000mm×13500mm(L×W×H)

 


 

2, Main technical parameters and features

No.

 

Name

 

Description

  01

 

Suspension conveying chain

 

Speed: the normal speed of production chain is 2000mm/min, and the running chain speed is 1000-3000 mm/min which is continuously adjustable

 

Chain pitch: T=400mm; cross track, single-point sling load: 30Kg

 

Hanging pitch: 200mm, 100mm, 66mm, 150mm and 133mm

 

Maximum gas consumption: the water vapour is about 500KG/H (temperature rise)=400 thousand kilocalories/h water heater

  02

 

Powder spraying and recovery

 

Powder spraying room and recovery system, 1 set in total

 

Cyclone secondary recovery, setting the ultimate filter (bag type)

 

Powder recovered by cyclone is pumped into the powder supply bucket and reused.

.

   03

 

Drying oven, curing oven

heating energy

 

Heating energy: natural gas

 

Maximum gas consumption: about 100M3/H (temperature rise)

 

Temperature rise time: ≤45 min

 

Exterior furnace wall temperature: ≤room temperature+15℃ (large area of surface)

   04

 

Power

 

Power supply: 3-phase 5-line, 380V, 50Hz

 

Single-phase voltage stability: 220V+10%; three-phase voltage stability: 380V+10%

 

Total power: about 161.0KW

   05

 

Air compression

 

Pressure: 7-8Kgf/cm2

 

Maximum gas consumption: 12.5 M3/MIN

 

Clean and dry air: maximum short-time flow 12M3/min, oil content ≤0.01ppm

  06

 

Water consumption

 

industrial water

 

P=1bar; Q≤4M3/h(maximum)

 

Pure water

 

u≤10us/cm; Q<4.5M3/h (maximum)

   07

 

Quality and requirements

 

Cured films should be well-distributed and firm, it's not allowed to have chameleon phenomenon such as yellowing.

   09

 

Output computation method

 

For example: normal speed of production chain is v=1800mm/min, hanging pitch (mean value) is T=150mm. One-piece weight (mean value) is q=3.3kg/piece. Working time:22hrs/day, 30days/month

Hourly output: Q(1500mm/min÷150mm/piece×60mi)×3.3kg/piece=1.98T/h.

Monthly output: M =1.98T/h×22hrs/day×30days/month=1306.8T/monthThe resulted calculated above is just a theoretical value, and the output assessed may be different based on the mean value of all the enterprises.

 

 

 

3, The major components of equipments

 

   No.

 

Name

 

Specification

 

Quantity

    01

 

Feeding and blanking conveying system (platform)

 

Feeding conveying system, 1 set

 

 

       1 type

 

Blanking conveying system, 1 set

 

 

Auxiliary blanking conveyor

 

    02

 

Suspension conveying chain

 

Chain and support frame

 

 

       1 set

 

 

Actuating device

 

 

       3 sets

 

 

Tensioning gear

 

         1 set

 

 

Rotary hanger

 

 

        Umpty

 

   03

 

Cascade pretreatment and supporting system

 

Tent and overhauling channel

 

 

          1 set

 

 

Water pump and pipeline

 

 

          9 sets

 

 

exhaust gas fan and pipeline

 

 

           1 set

 

 

Reservoir (bottom water channel)

 

 

            1 set

 

 

Sewage treatment system and waste gas treatment system

 

 

No configuration

   04

 

Moisture drying oven

 

Furnace body

 

 

             1 set

 

Heating and heated air circulation device

 

 

Fuel machine BG400, 1 set

 

   05

 

 

 

Automatic electrostatic powder spraying system

 

Rolling shutter machine

 

 

 

 

 

 

1 set

 

Cyclones

 

 

Bag filter and filter bag

 

 

Draught fan and in-and-out air hose, etc

 

 

Powder spraying elevator (effective travel: 7600MM)

 

   06

 

Powder curing oven

 

Oven body

 

 

            1 set

 

Heating and heated air circulation device

 

 

Fuel machine BG550, 1sets

 

   07

 

Electronic control system

 

 

Electrical cabinet, electric wire and trunking, etc

 

 

           3 sets

 

   08

 

Powder spraying gun

 

 

Optional equipment

 

Configured by client

 

   09

 

air compressor

 

 

Optional equipment

 

 

Configured by client

 

 

2, Feature description and detailed configuration of the major components

2.1 Feeding and blanking conveying system:

It’s made up of synchronous aluminium products feeding belt conveying platform, synchronous aluminium products feeding belt conveying platform, support, driving system, inclined auxiliary blanking conveyor.

Auxiliary conveyor: the aluminium products should be suspended over the lines to the feeding conveying platform in case of crash between workpieces. The aluminium products coated should be dropped down smoothly and steadily in case of crash between workpieces, and the running speed is adjusted by frequency control so that it’s convenient to get synchronous with the chain.

 

  No

 

 

         Name

 

 

  Content

 

 

Quantity

  01

 

Feeding conveying system

 

Conveying platform: L5000*W100*H100, 4pcs

 

 

1 set

 

Synchronous belt: Length: 10.4M*width 80 mm *thickness 6mm

 

 

Main support: square tube 100*﹩2.5

 

 

Motor: 1.5KW. gear motor

 

 

Transmission mode: ¢35 round steel, long axis, chain wheel, chain and synchronous pulley

 

 

Speed adjustment mode: frequency control

 

  02

 

Blanking conveying system

 

Conveying platform: L5000*W100*H100 4pcs

 

    1 set

 

Synchronous belt: length: 10.4M*width 80 mm *thickness 6mm

 

 

Main support: square tube 100*﹩2.5

 

 

Motor: 1.5KW gear motor

 

 

Transmission mode: ¢35 round steel, long axis, chain wheel, chain and synchronous pulley

 

 

Speed adjustment mode: frequency control

 

  03

 

Auxiliary balnking conveyor

 

Blanking conveyor: length 11.5 M*width 150 mm

   1 set

 

Transmission system: chain wheel, chain and 6 roller chain, 23.5m in total

 

 

Loose piece: nylon L120*W100*﹩10 mm,234pcs

 

 

Guide pillar: nylon ¢30*H100

 

 

Motor: 0.37 KW gear motor, frequency control

 

 

 

2.2 Suspension conveying system:

Suspension conveying system: is made up of actuating device, driving chain, cross chain, track, tensioning gear, once hanger, stand and automatic adding machine, etc.

To meet the demand of wearproof, manganese steel is used for the crooked part of track of chain with carburizing treatment that it is solid and wear-resisting. Double strand chain is used for the power transmission chain, and mechanical safety, mechanical adjustable clutch and variable frequency motor are set on the chain wheel.

2-3 sets of chain driving systems are used in the whole line to get driven synchronously so as to make the chain run smoothly. Self-compensating tensioning gear, synchronous frequency converter stepless speed regulating can be in reliable operation.

 01

 

Total length of chain

 

Length: about310m

 02

 

Whole-line actuating device

 

1.5KW * 3 sets

 03

 

Tensioning gear

 

1 set

 04

 

Running speed

 

Standard production speed 1.5m/min (chain running speed 1.0-2.0m/min, stepless and adjustable)

 05

 

Track stand

 

Square tube: 150*150*δ3.5

 06

 

Actuating device

 

Body frame

 

Square tube: 50X2mm

 

Motor/speed reducer

 

Variable-frequency three-phase machine: 1.5KW-4P

 

Chain wheel

 

Cast steel

 

Quantity

 

3 sets

 07

 

Type and specification of chain

 

Type

 

XF400.80 (cross track chain, cross section 115*47)

 

Pitch

T=200*2 mm

 

Single-point sling load

30KG

 

Method of lubrication

 

1 set of automatic oiling machine

 

Type of tensioning

 

1 set of heavy-punch tensioner

 08

 

Hanger

 

Once hanger (rotary hanger): 1200 pcs

 

 

 

2.3  Cascade pretreatment and supporting system:

Mode of pretreatment: cascade (shower the workpieces with well-distributed cascade by basin)

Cascade pretreatment has advantages as follows:

1, Cascade pretreatment: made up of aqua storage tank, tent (workpiece channel enclosure), process clapboard, water circulation system (water pump, heater)

2, PP plate structure applied can be in a long service life, and has a strong resistance to corrosion that frequent maintenance is unnecessary.

3, Cascade formed by basin can shower the workpieces well-distributedly from top to the bottom, and the workpieces can be cleaned completely that the evenness of surface treatment to the products is very high.

4, It has the function of sediment and filtration of water tank. After the dirt is washed away from the surface of workpieces, it will not come back again. Thus, the cleanliness degree of workpiece surface is higher than immersion. Compared with immersion, the capacity of water channel is small, heat exhaustion is less and the floor area occupied by equipments is small.

 

 

 No.

 

       Name

 

     Technical specification

01

 

Pretreatment process

 

Processing stations: 9

 

Order of processing: washing 1Automated Industrial Powder Coating Line Vertical Aluminium Profile 0pre-degreasingAutomated Industrial Powder Coating Line Vertical Aluminium Profile 1main degreasing Automated Industrial Powder Coating Line Vertical Aluminium Profile 0washing2Automated Industrial Powder Coating Line Vertical Aluminium Profile 3washing 3Automated Industrial Powder Coating Line Vertical Aluminium Profile 4chromizing Automated Industrial Powder Coating Line Vertical Aluminium Profile 4washing 4Automated Industrial Powder Coating Line Vertical Aluminium Profile 6washing 5Automated Industrial Powder Coating Line Vertical Aluminium Profile 7washing 6(Pure water washing)

02

 

Boundary dimension

 

Total length: 35.00m

 

 

Boundary dimension of tent: L17500*W2200* H9580mm

 

 

Bottom aqua storage tank: H950*W1500 mm*L.

 

03

 

Installed power

65KW
04

 

Heating source

 

Steam: 350 thousand kilocalories/h

 

05

 

Water consumption

 

Industrial water: 4M3/h

 

 

Pure water: 4.5M3/h

 

06

 

Wastewater discharge

<8M3/h

 

Remark: due to the different demand of pretreatment process, the mode of pretreatment should be confirmed by client

 

 

 

Instruction of pretreatment structure:

 

No.

 

Name

 

Instruction

01

 

Water storage tank

 

Quantity: 9 sets

 

Tank material: &15mm PP plate

 

Bottom stand: steel channel 10#/A3

 

Removable head: &10mm PP plate

02

 

Side plate and top plate of tent

Side panels of the shed: multi-layer composite high-strength corrosion-resistant PVC soft curtain
Roof of the shed: 15.0mm PP board

 

Main framework of tent: flat tube 120*40*3.0mm/A3,120*80*3.0mm/A3, steel channel 8#/A3

03

 

Processing clapboard and end plate

(groove clapboard)

 

Material of clapboard: &10mm PP plate

 

H1.8m dodge gate configured on the bottom of clapboard, the material is &10mm PP plate

 

Two-layer clapboard is loaded with soft rubber plate in the area of exits and entrances in case of bath solution overflow

 

Dodge gate loaded with soft rubber plate on the bottom of clapboard in case of bath solution channeling

04

 

Cascade basin

 

Quantity: 36pcs

 

Material: &10mm PP plate

 

Removable-type design: the distance of cascade can be adjusted according to different workpieces

05

 

Bath solution circulating system

 

Each processing station is equipped with a set of bath solution circulating system, 9 sets in total

 

Constitution of bath solution circulating system: circulating water pump, filter screen, pipeline and regulating valve, etc

 

Corrosion-resistant pump material: MHB4 alloy pump

 

Material of bath solution filter screen: nylon filter screen

 

Pipeline, valve material and supporting: PVC pipe and PVC valve

 

Line pressure detection and control: pressure gage 0-4kg/cm2 , Φ80mm

06

 

Water charging system

 

Flowmeter is used for the pre-separation tank, degreasing tank and chromizing tank to control replenishing water regularly

 

Automatic water replenishing device is used for rinsing tank

 

Material of water replenishing pipeline and valve inside the equipments: PVC pipe and PVC valve

 

Automatic water replenishing valve: stainless steel ball float valve

 

Material: 316L stainless steel

07

 

Overflow system

 

8# tank (washing) overflows to 7# tank, 7# tank (washing) overflows

 

6# tank (chromizing tank) overflows

 

5# tank (washing) overflows to 4# tank (washing), 4# tank (washing) overflows

 

3# tank (main degreasing) overflows, 2# tank (pre-degreasing) overflows

 

Tank overflow inside and outside and blow-off pipe: PVC pipeΦ60

08

 

Sewerage system

 

9sets in total

 

Blow-off pipe: 1 set in each tank, 9 sets in total

 

Material of blow-off pipe: PVC pipe Φ75

 

Material of blow-down valve: PVC valve

 

09

 

Exhaust draindown system

 

Drought fan: 2 sets

 

Power: 3.0KW

 

Material of air hose: PVC

10

 

Groove face grating

 

Removable grating is convenient for maintenance

 

Grating material: fiberglass

11

 

Platform and guardrail

 

Total length: 36.0m

 

Top installation platfor and guardrail are convenient for adjusting cascade basin

 

Platform: 2m/A3 riffled steel plate. Guardrail: square tube 40*20/A3

12

 

Maintenance ladder

 

Quantity: 1 set

 

Material: square tube 80*40/A3, square tube 30*30/A3

 

 

 

 

Equipments and configurations in the process section of pretreatment-water pump and supporting:

 

 

Station

 

      Name

 

Configuration of water basin and water pump

 

Main pipeline

 

Filter screen

1#

 

Washing 1

 

Quantity of cascade basin: 2 pcs

 

¢75 PVC pipe

 

Standard chemical nylon filter screen

 

Equipped with circulating water pump: 1 set

 

Type of water pump: 65FCHB20S, metal antiseptic pump

 

Parameter of water pump: P=4kw, Q=30M3/h/, H=20M.

 

Water collection tank (circulating water tank): 1 set

  2#

 

Pre-degreasing

 

Quantity of cascade basin: 6 pcs

 

¢110 PVC pipe

 

Standard chemical nylon filter screen

 

 

Equipped with circulating water pump: 1 set

 

 

Type of water pump: 100FCHB20S, metal antiseptic pump

 

 

Parameter of water pump: P=11kw, Q=100M3/h/, H=20M.

 

 

Water collection tank (circulating water tank): 1 set

  3#

 

Main degreasing

 

Quantity of cascade basin: 8 pcs

 

¢110 PVC pipe

 

Standard chemical nylon filter screen

 

 

Equipped with circulating water pump: 1 set

 

 

Type of water pump: 100FCHB20S, metal antiseptic pump

 

 

Parameter of water pump: P=11kw, Q=100M3/h/, H=20M.

 

 

Water collection tank (circulating water tank): 1 set

  4#

 

Washing 2

 

Quantity of water basin: 2 pcs

 

¢75 PVC pipe

 

Standard chemical nylon filter screen

 

 

Equipped with circulating water pump: 1 set

 

 

Type of water pump: 65FCHB20S, metal antiseptic pump

 

 

Parameter of water pump: P=4kw, Q=30M3/h/, H=20M.

 

 

Water collection tank (circulating water tank): 1 set

  5#

 

Washing 3

 

Quantity of cascade basin: 2 pcs

 

¢75 PVC pipe

 

Standard chemical nylon filter screen

 

 

Equipped with circulating water pump: 1 set

 

 

Type of water pump: 65FCHB20S, metal antiseptic pump

 

 

Parameter of water pump: P=4kw, Q=30M3/h/, H=20M.

 

 

Water collection tank (circulating water tank): 1 set

  6#

 

Chromizing

 

Quantity of cascade basin: 8 pcs

 

¢100 PVC pipe

 

Standard chemical nylon filter screen

 

 

Equipped with circulating water pump: 1 set

 

 

Type of water pump: 100FCHB20S, metal antiseptic pump

 

 

Parameter of water pump: P=11kw, Q=100M3/h/, H=20M.

 

 

Water collection tank (circulating water tank): 1 set

  7#

 

Washing 4

 

Quantity of cascade basin: 2 pcs

 

¢75 PVC pipe

 

Standard chemical nylon filter screen

 

 

Equipped with circulating water pump: 1 set

 

 

Type of water pump: 65FCHB20S, metal antiseptic pump

 

 

Parameter of water pump: P=4kw, Q=30M3/h/, H=20M.

 

 

Water collection tank (circulating water tank): 1 set

  8#

 

Washing 5

 

Quantity of cascade basin: 2 pcs

 

¢75 PVC pipe

 

Standard chemical nylon filter screen

 

 

Equipped with circulating water pump: 1 set

 

 

Type of water pump: 65FCHB20S, metal antiseptic pump

 

 

Parameter of water pump: P=4kw, Q=30M3/h/, H=20M.

 

 

Water collection tank (circulating water tank): 1 set

  9#

 

washing 6(Pure water washing)

 

Quantity of cascade basin: 2 pcs

 

¢75 PVC pipe

 
 

 

Equipped with circulating water pump: 1 set

 

 

Type of water pump: 80FCHB15S, metal antiseptic pump

 

 

Parameter of water pump: P=5.5kw, Q=40M3/h/,H=15M.

 

 

Water collection tank (circulating water tank): 1 set

 

 

Water pump manufacturer

 

Jeika

               

 

 

2.4 Moisture drying oven 1 set

Technical features and functions:

 

Moisture drying oven is used for drying the aluminium profile after pretreatment, which means the ways of updraught and down-shot heated air circulation are used to dry aluminium products. Besides, in design, the hot air forms a kind of strong convection current so that there is the air curtain formed inside the oven, the purpose of this is to reduce the overflow of heat. The frame structure has a good rigidity and little heat leakage that it’s energy-saving.

There is no guard railing on the top of oven, and it’s equipped with a ladder stand for the personnel, which makes it easy for maintenance.

Hot-air blower is imbedded on the top of oven, connected by bolts and screws, air-cooled, which is convenient for maintenance and replacement.

The cover of air flue is a removable grating plate with an access door set, which is convenient for clearing the oven inside.

 

No.

 

 Name

 

Technical specification

01

 

Operating temperature

 

80—90℃, maximum 100℃

02

 

Temperature rise time

﹤45min
03

 

Temperature difference between oven wall and room

﹤15℃
04

 

Temperature difference in workpiece area

﹤+5℃

 

05

Time of drying

8-10 min

 

Drying condition: for the first drying workpiece after dropping water (aluminium products)

06

 

Boundary dimension

L9480*W2385*H9280 mm.
07

 

Track length inside the oven

 

About 19m

08

 

Mode of temperature control

 

Heated air circulation, automatic temperature control

09

 

Energy

 

directly heated by natural gas

10

 

Installed power

﹤13KW
11

 

Exit&entrance of workpiece

 

Size: W400*H8300mm

12

Side frame inside the oven

Galvanized bolts assembled and connected

13

 

Outside surface of oven

 

Stand square tube is coated with anti-corrosive primer+blue finishing coat, board surface: primary colour

 

 

 

Structure specification:

 

No.

 

Name

 

Instruction

01

 

Side plate of oven

 

Main body framework: flat tube 120*40*3.0mm/A3,120*40*3.0mm/A3

 

Insulating layer: standard rock beam and laminboard, thickness: external &150mm (&0.8mm/A3 color coated sheet, inside &0.8mm/A3 zinc sheet).

 

Weight of rock wool: 100K

02

 

End plate of oven

 

Main body framework: flat tube 120*40*3.0mm/A3,120*40*3.0mm/A3

 

Insulating layer: standard rock beam and laminboard, thickness: external &150mm (&0.8mm/A3 color coated sheet, inside &0.8mm/A3 zinc sheet).

 

Weight of rock wool: 100K

03

 

Hot air duct of oven

 

Main body framework: flat tube 70*70*2.0mm/A3,30*40*2.0mm/A3

 

Inner plate: &1.0mm/A3 zinc sheet

04

 

Oven top

 

Crossgirder of oven top: flat tube 200*100*4.0mm/A3, angle iron 40*40*4.0mm/A3

 

Draught fan permanent seat: assembled by &6mm/A3 and 7# angle iron, convenient for maintenance.

 

Insulating layer: 150 mm100K rock wool board

 

Top pinch plate: inside &1.0mm/zinc sheet, external &1.0mm/A3.

05

 

Baseplate

 

Bottom pinch plate: &1.0mm/A3 zinc sheet

 

Insulating layer: 50 mm100K rock wool board

 

Inner frame: angle iron 25*2.5

06

 

Heating system

 

Hearth: heat-resisting stainless sheet &2.5mm, flange connection, convenient for dismantlement

 

Hearth connecting flange: &8.0mm/Q235 heat-resisting steel plate

 

Burner: BG400 1 set

07

 

Hot-air blower

 

Air-cooled vane draught fan, temperature resistance 250℃

 

Motor: 3KW

 

Flow: ﹥12500M3/H

 

Full pressure: 230Pa

 

Quantity: 3 sets in total

08

 

Air outlet of oven bottom

 

Hot galvanizing flat iron grating

 

Zinc plate, angle iron 25/A3

09

 

Ladder

 

Main body framework: square tube 80*40*2.5mm/A3

 

Ladder stand guardrail: flat iron 40mm*&4.0mm

 

Ladder stand step: square tube 30*30*2.0mm/A3

10

 

Guardrail of oven top

 

Guardrail height: 1100 mm

 

Flat tube: 40*20*1.5mm/A3

11

 

Chimney air hose

 

&0.8mm galvanized sheet spiral duct

12

 

Access door

 

Quantity: 1 type

 

 

Material: stand square tube 120*40*3.0mm/A3, insulating layer: 15 rock wool

 

 

2.5 Automatic electrostatic powder spraying system

Feature description:

Rolling shutter powder spraying system is designated for the vertical powder spraying of aluminium profile, and the shape of conveying chain inside spraying room is V, where there is equipped with hanger reversing gear in the intermediate point. Workpiece can rotate for 180°intermediate point, and the spray guns on the elevator are arranged in V. Workpieces are moved to the elevator where spray guns are equipped through conveying chain. Spray guns can spray powder to workpieces from one side, and when the workpieces move to the middle part of V track through reversing gears, it rotates for 180°. Thus, two sides of workpieces can be sprayed in the single powder spraying room. Two sets of powder spraying rooms are arranged side by side, and there is a set of hanger rotation device installed between two spraying rooms, one is used to spray the front side, rotating for 180° before going to the other spraying room. The other one is used to spray the reverse side so as that both sides can be sprayed.

The air in the spraying area can be discharged from the vertical joints of air draft barrel of spraying room. Air draft barrel of powder spraying room is joined with cyclone recovery system. Floating powder in the spraying area can be recycled by cyclone recovery system. And the superfine powder can be recycled by the filter recovery system. The automatic roller shutters can be retractable while changing colors fast in the powder spraying room. Besides, the problem of cross color can also be avoided effectively. Base plate is installed on the bottom of powder spraying room to collect the powder poured out in case of waste and pollution.

Rolling shutter device:

Core tube air draft system is connected with cyclone separator, and the design of rolling shutter is used that it’s convenient to change colors. Besides, with the electrodynamic automatic rolling shutter, and the part of core tube that is equipped with a trolley to clear up powder, it will be fast to clean the powder in the V hole of core tube.

 

 No.

 

 

Name

 

 

Instruction

 

01

 

Boundary dimension

L4300×W2300×H9600mm
02

 

Air draft core tube

 

Material: steel plate 3/A3 roller

 

 

Coating: epoxy paint inside, antirust paint outside+blue finishing paint

 

03

 

Main body side stand

 

 

Square tube 120×3mm

 

04

 

Top and bottom stand

 

 

Square tube 60×2mm, square tube 120×80×3mm/A3

 

05

 

Passageway and guardrail

 

Botton of passageway: zinc-coated grating, bottom stand: square tube 60×2mm/A3

 

Guardrail: square tube 40×20×1.5mm/A3

 

06

 

Rolling shutters rollers

 

Length: L2200MM*2 sets

 

 

Material: galvanized tube

 

 

Rolling shutters rollers driving motor: 0.37KW

 

07

 

Coretube powder-cleaning trolley

 

1 set

08

 

Roller shutters curtain PU

 

2 rolls

09

 

Pressing plate

 

2 sets

10

 

Joint air hose

 

2mm /A3 roller, 1 batch

 

 

 

 

 

Cyclone configuration:

This is used for recycling the dust in the air of powder spraying room, and the recovery rate is 95—98﹪. It’s connected to the core tube of spraying room in the entrance, and the exit is connected to the entrance of filter. Dust collected can be recycled through peristaltic valve and pumped into sifter and powder barrel.

 

No.

 

Name

 

Instruction

01

 

Boundary dimension

 

Main body: 2500×2500×11600mm

 

Barrel body Ø1530×7600mm

02

 

Exhaust tube

 

Connected to the air hose of spraying room: steel plate 2mm/A3 roller+screw-thread galvanized air hose

 

Connected to the air hose of filter: galvanized sheet: 1.0mm, spiral tube

03

 

Cyclone body

 

Material: 3mm/A3 steel plate, roller

 

Mode of surface treatment: epoxy paint inside, antirust paint outside+blue finishing coat

04

 

Main body stand

 

Main body stand: square tube 120×80×2.5mm

 

Side stand: square tube 80×40×2.5mm

 

Fixed platform of cyclone barrel body: square tube 60×60×2.5mm

05

 

Maintenance platform blanking plate

 

Checkered plate 2mm/A3

06

 

Guardrail

 

Guardrail height: 1100 mm

 

 

Square tube: 40×20×1.5mm/A3

 

07

 

Ladder

 

Quantity: 1 piece

 

 

Step material: square tube 30×1.5mm/A3

 

08

 

Peristaltic powder conveying tube

 

2 sets

 

 

Type and brand: DN80,

 

 

Powder conveying tube: chequered tube L=5

 

 

Control mode: PLC automatic control

 

 

 

Filter element dust collection device:

A combined polyester fiber filter bag is adopted, the recovery rate of dust is over 99.99%, and the exhaust emission is less than 0.04MG/M3. A removable inspection door is set on the top of filter for the convenience of maintenance and inspection. An automatic power-driven blow-off valve is set on the botton to release the power of work.

 

No.

 

Name

 

Instruction

01

 

Boundary dimension

 

Main body of filter: L2060×L2060×H6600mm

 

Installation platform support of draught fan: L2060×1800×5400mm

 

Main material of supports: square tube 120×80×2.5mm/A3

02

 

Main body

 

External cover plate: 3m/A3 plate

 

Main material of inner frame: square tube 80*40*3.5 and square tube 40×40×2.5mm/A3

03

 

Exhaust fan

 

Centrifugal fan

 

Power: 55KW

 

Blast capacity: 26000M3/H

04

 

Joint air hose

 

Screw-thread zinc pipe: ∮0.8mm/ zinc sheet

 

Air hose flange: steel plate 6/A3

05

 

Air pocket pipe

 

Seamless steel tube: Φ219mm

 

Steel channel 10#

06

 

Electromagnetic valve

 

Pulse mode: G1.5”

 

Quantity: 25pcs

07

 

Back flushing pipe

 

Quantity: 25pcs

 

Material: zinc pipe installed and welded

 

08

 

Filter bag

 

Specification: standard polyester filter bag φ230×3000 mm

 

 

Quantity: 100pcs

 

 

Filter fineness

 

 

Filter bag arrangement form: 1×2 integrated-type rectangular array

 

09

 

Waste powder emission

(sealed on the bottom)

 

Vacuum and isolated automatic blow-off valve 1 set

 

Power: 1.1kw

 

Manner of working: interrupted, PLC self-timing emission control

10

 

Waste powder traveling bogie

 

Quantity: 1 set

 

 

Material: square tube 60×40/A3

 

11

 

Pulse controller

PLC
12

 

Overhauling ladder

 

Combined type and integrated, ladder (step) material: square tube 40×40/A3

 

 

 

Electrodynamic-type reciprocating elevator:

Technical description:

  1. Effective travel: 7600MM
  2. The maximum running speed: 630mm/s
  3. Set high-low stroke limit protection switch, accumulate error to correct the system

      d. Quantity available to equip spray guns: 24pcs

     e. Standard wear-resisting T track and wear-resisting guide pulley combinational design, which have the features of strong stability and long service life.

      f. German-made products are used as supporting to the key components, such as speed reducer, motor and PLC, etc.

      g. Double-insurance machinery safety design of, and it will reset automatically when it’s shut down, human-computer interface is centralized for operating control.

No.

 

Name

 

Structure specification

01

 

Boundary dimension

L815×W572×H10500mm
02

 

Main body

 

Internal frame: square tube 120×60×3.5mm

 

External sealing board: A3 board, thickness is 2mm

 

Guide rail: standard T track

 

Foundation: thick steel plate 15MM

03

 

Lifting trolley

 

Guide pulley: N66 finish machining

 

Body frame: steel plate installed and welded

 

Drive chain: 5 chains on triplex row

04

 

Bob-weight trolley

 

Guide pulley: N66 finish machining

 

Body frame: angle iron

 

Bob-weight chain: 5 chains on double rows

 

Clump weight: umpty

05

 

Guide bearing

NACHI
06

 

Gear motor

 

Power: 2.2KW

 

Manufacturer: German SEW

07

 

Gun barrel and gun rack

 

A3 structural steel, 1 set

08

 

Caterpillar chain

 

Engineering plastic chain, W250 type

09

 

Dust seal

 

Nylon hairbrush

10

 

Travel control

 

Encoder and Siemens PLC

11

 

Speed regulation

 

Frequency converter+PLC

12

 

Error correction

 

1 type

 

 

2.6 Powder curing oven

(A) Technical feature and function:

Powder curing oven is used in curing aluminum profile after it’s sprayed with powder. Up-draft and down-blow heated air circulation is adopted to cure and spray the aluminum product and make wind screen area and powder curing area operate independently, thus making outlet and inlet inside of oven form an air curtain to reduce the heat overflow. Unique carrying wind system in the curing area makes air temperature inside of the oven more uniform, which is easy for curing and leveling powder. Frame structure has nice rigidity, less heat leakage, and is energy-saving.

 

The top of the oven is equipped with guard railing, and ladder stand for staff use, which are conducive to maintenance.

Upper cover of wind screen and air flue adopts separable grating plate and sets access door, which are conducive to clear the inner oven.

 

 

No.

 

Name

 

Technical specification

 

01

 

Operating temperature

 

200℃
02

 

Boundary dimension

 

L9480*W6410*H9280 mm.
03  Temperature difference between oven wall and indoor ﹤15℃
04  Temperature difference in workpiece area ≦+5℃
05

 

Curing time

 

22 min
06

 

Chain speed Designed

 

2.0 m/min (national standard workpiece, wall thickness is 1.0mm aluminum profile)

07

 

Temperature rise time

 

≦45min
08

 

Track length of oven inside

 

 

41+15meter

09

 

Temperature control mode

 

 

Heated air circulation and automatic temperature control

 

10

 

Energy

 

 

Heated directly by natural gas

 

11

 

Installed power

 

﹤27KW
12

 

Workpiece outlet and inlet

 

 

Dimension: W400*H8300mm

 

13

 

Side frame of oven body

 

 

Galvanized bolt assembled and connected

 

14

 

Outside surface of oven body

 

 

Stand square tube is sprayed with anti-corrosive primer+ blue finishing coat, board: primary color

 

(B) Structure specification:

 

No.

 

Name

 

Instruction

01

 

Side plate of oven

 

Main body framework: flat tube 120*40*3.0mm/A3, 120*40*3.0mm/A3

 

120*40*3.0mm/A3,120*40*3.0mm/A3

 

Insulating layer: thickness of standard rock beam laminboard is &150mm (external &0.8mm/A3 color plate, internal &0.8mm/A3 zinc plate).

 

Weight of rock wool: 100K

02 End plate of oven body

 

Main body framework: flat tube 120*40*3.0mm/A3,120*40*3.0mm/A3

 

Insulating layer: thickness of standard rock beam laminboard is &150mm (external &0.8mm/A3 color plate, internal &0.8mm/A3 zinc plate).

 

Weight of rock wool: 100K

03  Hot air flue of oven inside

 

Main body framework: flat tube70*70*2.0mm/A3, 40*40*2.0mm/A3

 

Inner plate: &1.0mm/A3 zinc plate

04  Median septum of oven body

 

Main body frame work: flat tube 70*70*2.0mm/A3,40*40*2.0mm/A3

 

Insulting plate: thickness of standard rock beam and laminboard is &150mm.

05

 

Oven top

 

Crossgirder of oven top: flat tube 200*100*4.0mm/A3, angle iron: 40*40*4.0mm/A3

 

Permanent seat of draught fan: assembled by &6mm/A3 and angle iron 7#, which is convenient for maintenance.

 

Insulating layer: &1.0mm/A3 zinc plate 150mm 100K rock wool plate

 

Top pinch plate: internal &1.0mm/ zinc plate, external &1.0mm/A3 plate.

06  Baseplate

 

Bottom pinch plate: &1.0mm/A3 zinc plate

 

Insulating layer: &1.0mm/A3 zinc plate 50mm 100K rock wool plate

 

Inner frame work: angle iron 25*2.5

07  Heating ystem Hearth: heat resistant stainless plate &2.5mm, flange form connection, which is convenient for disassembly.

 

Hearth flange connection: &8.0mm/Q235 heat resistant steel plate

Burner: BG550, 1 sets
08

 

Hot air blower

 

Air-cooled and vane air blower, temperature resistance is 250℃

 

Motor: 3KW

 

Flow: ﹥12500M3/H

 

Full pressure: 230Pa

 

Quantity: 4sets in total

09  Air outlet of oven bottom

 

Hot galvanizing flat iron grille

 

Zinc plate, angle iron 25/A3

10

 

 

Ladder

 

Main body framework: square tube 80*40*2.5mm/A3

 

Ladder guardrail: 40mm*&3.0mm flat iron.

 

Ladder step: square tube 30*30*2.0mm/A3

11  Guardrail of oven top

 

Flat tube: 40*20*1.5mm/A3

 

Guardrail height: 1100 mm

 

12  Chimney air hose

 

&0.6mm zinc plate spiral air hose

 

13 Access door

 

Quantity: 1 set

 

 

Material: stand square tube 120*40*3.0mm/A3, insulating layer: &150mm rock wool

 

 

Automated Industrial Powder Coating Line Vertical Aluminium Profile 8

 

2.7 Electronic control system

(A) Feature description:

(1) Production line adopts centralized control cabinet to control, operated by man-machine interface, which is of perpetual intuition and easily operation.

(2) Display of monitoring appropriately of curing oven temperature.

(3) Display of operation status of the equipment.

(4) Key position of production line sets emergency stop button to assure safety.

(5) Main components and parts select original import or co-invested brand, which lengthen service life, thus lowering failure rate.

(6) Adopting chain design and sound-light alarm system to avoid sudden failure and component damage.

(B) Detailed configuration:

No.

 

Name

 

Instruction

01

 

Electric control cabinet

 

A3 plate powder spraying

02

 

Touch screen

 

10.4 inch color, manufacturer: Siemens

03 PLC

 

Siemens

04 Frequency converter

 

Mitsubishi

05  Temperature control module

 

Siemens

06

 

D/A module

 

Siemens

07  Temperature probe PT100
08  Contractor

 

Schneider

09  Thermorelay

 

Schneider

10  Disconnector

 

Schneider

11  Indicator light

 

Schneider

12

 

Button

 

Schneider

13 Electric wire and cable

 

Produced in Guangdong

14  Wireway

 

Galvanized plate, pretreatment part is plastic wire groove

 

2.8 Power source configuration sheet:

The biggest operational consumption (reference value) of each stand-alone when spray the powder (not including wood grain)

 No. Equipment name

 Electricity consumption

(Kw/h)

 Compressed air

(m3/min)

 Industrial water consumption

(T/h)

 

Natural gas

(m3/ h)

01  Feeding and blanking platform and supplementary blanking machine 4.0      
02

 

Suspension pipeline

6.0 0.5    
03 Pretreatment (heating oven excluded) 65.0   4.0  
04

 

Moisture drying oven

12.0     30.0
05 Spray room and elevator (1 set of configurations) 50.0 6.5    
06

 

Curing oven

24.0     50.0
07          

 

Total

161.0 7.0 4.0 80.0

 

Remark: the above is the biggest installation energy consumption, not including consumption of furnace, air compressor, spray gun, workshop illumination and sewage treatment.

 

 

 

2.9 Equipment color matching sheet:

Main equipment color spraying in production line

No.

 

Name

 

Instruction

01

 

Equipment main body

 

Pretreatment: panel—hoary PP plate (primary color); panel stand sectional material—peacock blue

 

 

Curing oven: insulating panel—hoary color plate (primary color); insulating panel square tube external stand—peacock blue

 

02

 

Upright and hanging bracket

 

Peacock blue

03

 

Elevator

Peacock blue
04

 

Chain track

 

Nacarat

05 Guardrail

 

Yellow

06

 

Electric machine and outsourcing supporting

 

Primary color

07    

 

Remark: the above is the color matching of main equipments. Please refer to relevant pictures for others.

 

 

 

 

3, Engineering scope of responsibility (equipments not in price, etc)

 No.

 

Project content

 

Division of responsibility

 

Buyer

 

Seller

01  Workshop and configuration

 

Workshop, floor of workshop, equipment basis

 

 

Wall and rooftop tapping and leakage repairing, etc

 

Fire fighting and ventilation facilities of workshop

 

Pretreatment of pool and antiseptic

 

Pretreatment sewer, pool and antiseptic, etc

02

 

Power supply

 Workshop power supply, from wall electricity box to various equipment electric cabinet tube and wire, etc.  

 

Workshop illumination

 

Internal wiring and trunking of equipment

 

 

Internal electricity box and electric cabinet of the equipment

03 Water supply

 

Water pipe of the workshop is connected to water supply point of equipments

 

 

Preparation of pure water is connected to water consuming point of equipments

 

Internal water pipe and valve, etc of equipment

 
04

 

Water drainage

 

Underground embedded pipe and groove

 

 

Drainage ditch and cover plate

 

Sewage treatment, etc

05 Energy  Energy (liquefied gas) supply depot and pipeline  

 

Connected to the place of equipments operation

 

Steam and pipeline are joined up to equipment

06

 

Air compression

 

air compressor ,cooling equipment and pipeline

 

 

Connected to pipe and valve of equipments

07 Electrostatic powder spraying gun

 

Powder spray gun and control system

 

 

Powder barrel and powder supply system

08

 

Others

 

Powder spraying room and isolation room

 
 Install necessary water supply, power supply and gas cutting, etc

 

Unloading and lifting tools, etc in the equipment field

 Note: √ refers to responsible party
Recommended Products
Get in touch with us
Tel : +86-18675161888
Fax : 86-757-8109-8395
Characters Remaining(20/3000)