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Power Automated Anodizing Line Process Horizontal Anodiding line

1set
MOQ
RMB11,000,000-14,000,000/set
Price
Power Automated Anodizing Line Process Horizontal Anodiding line
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 900 Ton/month
Mode: Horizontal
Operation Mode: Semiautomatic Or Automatic
Anodizing Film Thickness: 8-12µm
Max Profile Length: 6500mm
Colour: Silver Bronze Brown Black Champagne Gold
Tanks Inside Size: 8000*width*3500
Voltage: 380V~415v
Highlight:

Power Automated Anodizing Line

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Automated Anodizing Line Process

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-900T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

Power Automated Anodizing Line Process Horizontal Anodiding line

 

一. Product Description

Semi automatic given control system
(1) The start and stop of the oxidation power supply can be controlled by the PLC of manual or automated production lines;
(2) PLC sets oxidation working time timer or automated production line;
(3) The output current or voltage value and operating process of the power supply are set by the production line PLC and central control system;
(4) The operating parameters and status can be transmitted to the upper computer of the production line through a communication interface;
(5) Pre set values can be set according to the process and provided parameters.

 

二. Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 350m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Mamual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²·G

 

三.Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 4 Tanks
  5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 2 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

四. Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2. Alkaline Etching
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3. Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min
  4. Anodizing
    (1) 2 jig(rack)/tank x 4tanks = 8jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min

(6) Average anodizing layer : 0.3*1.3*30*0.77 =10.81um

  1. Colour 1

1) Clour process: Mix Salts

2) Quantity: 2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

 

6. Sealing
1)  Sealing menthod: Sealing at Medium or Normal Temperature
2) 
Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

 

六. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:

( 2 rack x 4 tank x 60min/h) ÷40min x600 hour =7200jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) 
Area treatment/year : 7200jig(rack)x 50m² /jig =360000m²

 

2. Anodizing treatment weight:
Monthly output : 360000m²÷350m²/T*0.9=925T≧900T

 

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =4unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =2unit

 

Power Automated Anodizing Line Process Horizontal Anodiding line 0五. Process Chat

Discription for Un

1) De = Degreasing 

2) Rs = Rinsing,  HW Rs = Hot Water Rinsing 

4) AE = Alkaline Etching  

5) Ne = Neutralization

6)  An = Anodizing

7) Cl = Coloring 

8) Sl = Sealing 

9)  MU = Material Unloading 

10) Pc = Packing 

 

Power Automated Anodizing Line Process Horizontal Anodiding line 1

Transportation&Packaging

Power Automated Anodizing Line Process Horizontal Anodiding line 2

 

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