450T/month Manual Anodizing Production Line Construction
Design Parameter
一. Equipment Name:
Name: Control Horizontal Anodiding line
Output: 450T/Month
二. Model :
1. Model: Horizontal U mode.
2. Operation style: Semiautomatic or Automatic
3. Racking method: Manual racking system
三. Design Condition
四, Process Tank
五, Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
六. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 2 rack x 2 tank x 60min/h) ÷40min x600 hour =3600jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 3600jig(rack)x 50m² /jig =180000m²
2. Anodizing treatment weight:
Monthly output : 180000m²÷350m²/t*0.9=463T≧450T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =2unit
2) Clouring tank: 100㎡/tank×80A/m²÷0.9 = 8888A/tank
Colour Rectifier : 12000A =1 unit
七. Process Chat
Discription for Un
1) De = Degreasing
2) Rs = Rinsing, HW Rs = Hot Water Rinsing
4) AE = Alkaline Etching
5) Ne = Neutralization
6) An = Anodizing
7) Cl = Coloring
8) Sl = Sealing
9) MU = Material Unloading
10) Pc = Packing