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500T/Month Anodizing Production Line Semiautomatic / Automatic

1set
MOQ
RMB5,000,000-7,000,000/set
Price
500T/Month Anodizing Production Line Semiautomatic / Automatic
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 500T/month
Mode: Horizontal
Operation Mode: Semiautomatic Or Automatic
Anodizing Film Thickness: 8-12µm
Max Profile Length: 6500mm
Colour: Silver Bronze Brown Black Champagne Gold
Tanks Inside Size: 8000*width*4000
Voltage: 380V~415v
High Light:

Semiautomatic Anodizing Production Line

,

Anodizing Production Line Automatic

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-500T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

500T/month Manual Anodizing Production Line

 

Design Parameter

一. Equipment Name: 

        Name: Control Horizontal Anodiding line

           Output: 500T/Month

 

二. Model :

       1. Model: Horizontal U mode.

 

       2. Operation style: Semiautomatic or Automatic

 

       3. Racking method: Manual racking system

 

三. Design Condition

  1. Alloy : Aluminium 6061 to 6063 or others
  2. Anodizing film thinkness:10~ 12µm micron
  3. Average coverage area: 350m²/T (ton)
  4. Max aluminium profile length:6500mm
  5. Extrusion ratio : 2.5kg/m²
  6. Working hour/m: 300d/m x 20h/d = 600h/m
  7.  Racking system: Two fixtures /rack
  8. Racking operation : Manual
  9. Equipment Usage Rate: 0.9
  10. Power supply : AC 3phase 380v 50hz
  11. Control Power : AC220V 50Hz
  12. Water supply : 2kg/cm²·G
  13. Hot steam : 6kg/cm²·G
  14. Compressor air : 6kg/cm²·G

四, Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】                                                            1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】                                       1 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】                                                    1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】                                          2 Tanks
  5.  Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】          1 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank 

五, Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 2tanks = 4jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

六. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 2 rack x 2 tank x 60min/h) ÷40min x600 hour =3600jig(rack)

2) Design 57.1m²/jig(rack) . Where every tank is 114.2m²
3) Area treatment/year :
3600jig(rack)x 57.1m² /jig =205560m²

 

2. Anodizing treatment weight:
        Monthly output : 205560m²÷350m²/T*0.9=529T≧500T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =2unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

 

500T/Month Anodizing Production Line Semiautomatic / Automatic 0七. Process Chat

Discription for Un

1) De = Degreasing 

2) Rs = Rinsing,  HW Rs = Hot Water Rinsing 

4) AE = Alkaline Etching  

5) Ne = Neutralization

6)  An = Anodizing

7) Cl = Coloring 

8) Sl = Sealing 

9)  MU = Material Unloading 

10) Pc = Packing 

 

500T/Month Anodizing Production Line Semiautomatic / Automatic 1

 

 

 

 

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