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150 Ton Manual oxidation Production Line Two fixtures /rack

1set
MOQ
RMB2,000,000-2,500,000/set
Price
150 Ton Manual oxidation Production Line Two fixtures /rack
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 150 T /month
Mode: Horizontal
Operation Type: Semiautomatic Or Automatic
Anodizing Film Thickness: 8-12 Microns
Max Profile Length: 6500mm
Color: Silver Bronze Brown Black Champagne Gold
Tanks Inside Size: 8000*width*3000
Voltage: 380V~415v
Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-150T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

150 Ton Manual oxidation Production Line Two fixtures /rack

 

 

一. Specification: 

An oxidation production line refers to a specialized manufacturing system or facility that is designed for the purpose of conducting oxidation processes on various materials

1 Device Name Control Horizontal Anodiding line
2 Output 150T/Month
3 Model Horizontal U mode
4 Operation Method Semiautomatic or Automatic
5                           Racking method              Manual racking system

 

二. Design Condition

1 Alloy Aluminum 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 400m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²·G

 

 

四, Process Tank

1 Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 1 Tank
3 NeutralizationFree sulfuric acid180±20g/l】 1 Tank
4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 1Tank
5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 1 Tank
6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank

Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 1tanks = 2jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

六. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 2 rack x 1 tank x 60min/h) ÷40min x600 hour =1800jig(rack)

2) Design 42.9m²/jig(rack) . Where every tank is 85.8m²
3) 
Area treatment/year : 1800jig(rack)x 42.9m² /jig =77220m²

 

2. Anodizing treatment weight:
        Monthly output : 77220m²÷400m²/T*0.9=174T≧150T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =1unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

 

150 Ton Manual oxidation Production Line Two fixtures /rack 0七. Process Chat

Discription for Un
1 De Degreasing 
2 Rs Rinsing
3 HW Rs  Hot Water Rinsing 
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring 
8 Sl Sealing 
9  MU Material Unloading 
10 Pc  Packing 

150 Ton Manual oxidation Production Line Two fixtures /rack 1

 

 

 

 

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