Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile

Customization and Flexibility Automated Anodizing Line Aluminium Alloy Profile

一.Description

1.Anodizing production lines can accommodate different variations of the anodizing process to achieve specific results.

2.Anodizing production lines often incorporate systems to control the thickness of the anodized layer on the metal objects.

3.Some anodizing production lines are capable of performing Type III hard anodizing, also known as sulfuric acid hard anodizing or hardcoat anodizing.

二.Feature

1.Modern anodizing production lines often incorporate automation and advanced control systems to enhance efficiency and consistency.

2.The design of racks and fixturing used in the production line is crucial for optimal anodizing results.

3.Anodizing production lines can consume significant amounts of electricity, especially during the anodizing process.

三. Design Condition

四.Process Tank

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五.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 26min
   (4) Unprocess time: 7min
   (5) Total time 26+7=33min

(6) Average anodizing layer : 0.36*1.3*26*0.77 =9.4um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity: 3 jig(rack)/tank x 1tanks = 3jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

六. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 33min ,where total jig(rack)/year:​

( 3 rack x 8 tank x 60min/h) ÷33min x600 hour =26181jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 26181jig(rack)x 50m² /jig =1309050m²

2. Anodizing treatment weight:
Monthly output : 1309050m²÷350m²/T*0.9=3366T≧3000T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =3 unit

七. Process Chat

Discription for Un

1) De = Degreasing 

2) Rs = Rinsing,  HW Rs = Hot Water Rinsing 

4) AE = Alkaline Etching  

5) Ne = Neutralization

6)  An = Anodizing

7) Cl = Coloring 

8) Sl = Sealing 

9)  MU = Material Unloading 

10) Pc = Packing