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200T / Month Oxidation Production Line With Remote Monitoring And Control

1set
MOQ
RMB2,500,000-4,000,000/set
Price
200T / Month Oxidation Production Line With Remote Monitoring And Control
Features Gallery Product Description Request A Quote
Features
Specifications
Capacity: 200T/month
Feature: Quick Changeover
Funcion: Remote Monitoring And Control
Anodizing Film Thickness: 8-12µm
Max Profile Length: 6500mm
Colour: Silver Bronze Brown Black Champagne Gold
High Light:

Remote monitoring Oxidation production line

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Remote control Oxidation production line

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200T / Month Oxidation production line

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-200T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

200T / Month Oxidation production line withRemote monitoring and control

一. Production Description: 

1.Anodizing production lines are designed with environmental considerations in mind.

2.As production needs grow, mini anodizing production lines can often be expanded with additional automation modules.

3.A mini anodizing production line can be integrated into a larger manufacturing process or assembly line.

二.Process Tank

     1 Degreasing 【Free sulfuric acid 180±30 g/l】   1 Tank
     2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】   1 Tank
     3 NeutralizationFree sulfuric acid180±20g/l】   1 Tank
     4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】   1Tank
     5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】   1 Tank
     6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】   1 Tank

 

.Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 350m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Manual
9

Equipment Usage Rate

 

0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14               Compressor air                                         6kg/cm²·G

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 1tanks = 2jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五.Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 2 rack x 1 tank x 60min/h) ÷40min x600 hour =1800jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) 
Area treatment/year : 1800jig(rack)x 50m² /jig =90000m²

 

2. Anodizing treatment weight:
        Monthly output : 90000m²÷350m²/T*0.9=231T≧200T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =1unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

 

200T / Month Oxidation Production Line With Remote Monitoring And Control 0六.Process Chat

 

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9              MU                                             Material Unloading
10               Pc                                                     Packing

 

200T / Month Oxidation Production Line With Remote Monitoring And Control 1

 

 

 

 

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