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MEI-AL 1500T / M Oxidation Production Line With Adaptive Process Optimization

1set
MOQ
RMB12,000,000-16,000,000/set
Price
MEI-AL 1500T / M Oxidation Production Line With Adaptive Process Optimization
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Features
Specifications
Supply Ability: 1500T/month
Feature: Adaptive Process Optimization
Advantage: Easier Identification And Traceability
Max Profile Length: 6500mm
Tanks Inside Size: 8000*width*3500
Voltage: 380V~415v
High Light:

Adaptive process optimization Oxidation production line

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1500T / M Oxidation Production Line

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-1500T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

MEI-AL 1500T / M Oxidation production line with Adaptive process optimization

 

一.Description  

1.Anodizing production lines often undergo process validation to ensure that the anodizing process consistently meets the required specifications and quality standards.

2.Anodizing production lines can embrace a continuous improvement mindset to enhance efficiency, quality, and customer satisfaction.

3.Anodizing production lines are increasingly focused on environmental sustainability.

二. Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 350m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Three fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14              Compressor air                                          6kg/cm²·G

三.Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】                                                            1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】                                       2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】                                                    1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】                                          5 Tanks
  5.  Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】          3 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank 

四. Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 3 jig(rack)/tank x 5tanks = 15jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity: 6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 3 rack x 5 tank x 60min/h) ÷40min x600 hour =13500jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) 
Area treatment/year : 13500jig(rack)x 50m² /jig =675000m²

 

2. Anodizing treatment weight:
        Monthly output : 675000m²÷350m²/T*0.9=1735T≧1500T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =3 unit 

 

MEI-AL 1500T / M Oxidation Production Line With Adaptive Process Optimization 0六. Process Chat

 

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9 MU Material Unloading
10 Pc Packing

 

MEI-AL 1500T / M Oxidation Production Line With Adaptive Process Optimization 1

 

 

 

 

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