700T/MONTH Hight Quality Anodizing Aluminum Extrusion Profile Produciton Line

700T/MONTH hight quality anodizing aluminum extrusion profile produciton line

一. Production Description: 

1. Anodizing production lines strive to optimize energy efficiency by implementing energy-saving measures. This may include using energy-efficient equipment, optimizing process parameters to reduce energy consumption, and implementing energy recovery systems.

2.Anodizing production lines can incorporate automation technologies to streamline processes, improve consistency, and increase productivity.

3.Anodizing production lines utilize data management systems to collect, store, and analyze process data.
二. Design Condition

三, Process Tank

四, Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2.  Alkaline Etching 
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3.  Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min           
4.  Anodizing
   (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 28min
   (4) Unprocess time: 10min
   (5) Total time 30+8=38min      

          (6) Average anodizing layer : 0.36*1.3*28*0.77 =10.1um

5.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

      6.Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 38min ,where total jig(rack)/year:​

                   ( 2 rack x 3 tank x 60min/h) ÷38min x600 hour =5684jig(rack)

2) Design 57.1m²^/jig(rack) . Where every tank is 114.2m²
3) Area treatment/year : 5684jig(rack)x 57.1m² /jig =324556m²

2. Anodizing treatment weight:
        Monthly output : 324556m²÷400m²/T*0.9=730T≧700T

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

六. Process Chat