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700T/MONTH Hight Quality Anodizing Aluminum Extrusion Profile Produciton Line

1set
MOQ
RMB7,000,000-9,000,000/set
Price
700T/MONTH Hight Quality Anodizing Aluminum Extrusion Profile Produciton Line
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 700 Ton/month Large Capacity
Feature: Augmented Reality (AR) Quality Inspection
Fuction: Lower Friction And Stiction
Anodizing Film Thickness: 8-12µm
Aluminum Max Profile Length: 6500mm
High Light:

anodizing aluminum extrusion profil Linee

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700T/MONTH anodizing aluminum extrusion profile line

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-700T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

700T/MONTH hight quality anodizing aluminum extrusion profile produciton line

 

 

一. Production Description: 

1. Anodizing production lines strive to optimize energy efficiency by implementing energy-saving measures. This may include using energy-efficient equipment, optimizing process parameters to reduce energy consumption, and implementing energy recovery systems.

2.Anodizing production lines can incorporate automation technologies to streamline processes, improve consistency, and increase productivity.

3.Anodizing production lines utilize data management systems to collect, store, and analyze process data.
二. Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 400m²/T(ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²·G

三, Process Tank

1 Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
3 NeutralizationFree sulfuric acid180±20g/l】 1 Tank
4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 3 Tanks
5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 1 Tank
6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank

四, Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 28min
    (4) Unprocess time: 10min
    (5) Total time 30+8=38min
          

          (6) Average anodizing layer : 0.36*1.3*28*0.77 =10.1um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6.Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 38min ,where total jig(rack)/year:

                   ( 2 rack x 3 tank x 60min/h) ÷38min x600 hour =5684jig(rack)

2) Design 57.1m²/jig(rack) . Where every tank is 114.2m²
3) Area treatment/year :
5684jig(rack)x 57.1m² /jig =324556m²

 

2. Anodizing treatment weight:
        Monthly output : 324556m²÷400m²/T*0.9=730T≧700T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

 

700T/MONTH Hight Quality Anodizing Aluminum Extrusion Profile Produciton Line 0六. Process Chat

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9 MU Material Unloading
10 Pc Packing

700T/MONTH Hight Quality Anodizing Aluminum Extrusion Profile Produciton Line 1

 

 

 

 

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