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Flexibility 550T/Month Automated Anodizing Line Horizontal

1set
MOQ
RMB5,500,000-7,500,000/set
Price
Flexibility 550T/Month Automated Anodizing Line  Horizontal
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 550T/month
Feature: Multi-Stage Anodizing
Advantage: Scalability And Flexibility
Anodizing Film Thickness: 8-12µm
Colour: Silver Bronze Brown Black Champagne Gold
Tanks Inside Size: 8000*width*3200
High Light:

Flexibility Automated Anodizing Line

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Horizontal Automated Anodizing Line

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550T/Month Automated Anodizing Line

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-550T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

Flexibility 550T/Month Automated Anodizing Line Horizontal

 

一.Description

1.An automated anodizing production line often includes rack and fixture systems to hold the metal products during the anodizing process.

2.Automation in an anodizing production line can include real-time process monitoring and feedback mechanisms.

3.Automated anodizing production lines often incorporate energy-saving features.

 

二. Design Condition

  1. Alloy : Aluminium 6061 to 6063 or others
  2. Anodizing film thinkness:10~ 12µm micron
  3. Average coverage area: 400m²/T (ton)
  4. Max aluminium profile length:6500mm
  5. Extrusion ratio : 2.5kg/m²
  6. Working hour/m: 300d/m x 20h/d = 600h/m
  7.  Racking system: Three fixtures /rack
  8. Racking operation : Mamual
  9. Equipment Usage Rate: 0.9
  10. Power supply : AC 3phase 380v 50hz
  11. Control Power : AC220V 50Hz
  12. Water supply : 2kg/cm²·G
  13. Hot steam : 6kg/cm²·G
  14. Compressor air : 6kg/cm²·G

三.Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】                                                            1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】                                       2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】                                                    1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】                                          3 Tanks
  5.  Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】          1 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank 

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 8min
    (5) Total time 30+8=38min
          

          (6) Average anodizing layer : 0.36*0.77*1.3*30 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 38min ,where total jig(rack)/year:

                   ( 2 rack x 3 tank x 60min/h) ÷38min x600 hour =5684jig(rack)

2) Design 44.3m²/jig(rack) . Where every tank is 88m²
3) 
Area treatment/year : 5684jig(rack)x 44.3m² /jig =251801m²

 

2. Anodizing treatment weight:
        Monthly output : 251801m²÷400m²/T*0.9=566T≧550T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×80A/m²÷0.9 = 8888A/tank

   Colour Rectifier : 12000A =1 unit 

 

六. Process Chat

Discription for Un

1) De = Degreasing 

2) Rs = Rinsing,  HW Rs = Hot Water Rinsing 

4) AE = Alkaline Etching  

5) Ne = Neutralization

6)  An = Anodizing

7) Cl = Coloring 

8) Sl = Sealing 

9)  MU = Material Unloading 

10) Pc = Packing 

 

Flexibility 550T/Month Automated Anodizing Line  Horizontal 0

 

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