2500Tons Capacity Anodizing Production Line for Aluminum Profile

2500Tons Capacity Anodizing Machine Production Line for Aluminum Profile

一. Production Description :

1.Anodizing production lines leverage predictive maintenance algorithms and machine learning techniques to analyze equipment performance data, predict potential failures, and proactively schedule maintenance activities, reducing unplanned downtime.

2.Some anodizing production lines are exploring the use of augmented reality (AR) technologies to provide maintenance technicians with interactive, step-by-step instructions and real-time data overlays during equipment servicing and troubleshooting.

3.Anodizing production lines may utilize additive manufacturing (3D printing) to produce custom-designed jigs, fixtures, and tooling, enabling more efficient and flexible part handling and processing.

二. Design Condition

三.Process Tank

四.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2.  Alkaline Etching 
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3.  Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min           
4.  Anodizing
   (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 30min
   (4) Unprocess time: 10min
   (5) Total time 30+10=40min      

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

5.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:​

                   ( 3 rack x 8 tank x 60min/h) ÷40min x600 hour =21600jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 21600jig(rack)x 50m² /jig =1080000m²

2. Anodizing treatment weight:
        Monthly output : 1080000m²÷350m²/T*0.9=2777T≧2500T

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =3 unit 

六. Process Chat