650 Ton/month high quality automatic aluminum anodizing line
一. Product description:
1.Anodizing production line is a common metal surface treatment process, which improves the corrosion resistance, hardness, and wear resistance of metal materials by oxidizing the metal surface in acidic electrolyte, and endows them with a beautiful appearance.
2.Anodizing is the process of anodizing a metal surface in an acidic electrolyte to form a dense oxide film on the metal surface.
3.Oxide film has high corrosion resistance and hardness, which can effectively protect metal materials from external environmental damage.
三. Design Condition
| 1 | Alloy | Aluminum 6061 to 6063 or others |
| 2 | Anodizing film thinkness | 10~ 12µm micron |
| 3 | Average coverage area | 350m²/T (ton) |
| 4 | Max aluminium profile length | 6500mm |
| 5 | Extrusion ratio | 2.5kg/m² |
| 6 | Working hour/m | 300d/m x 20h/d = 600h/m |
| 7 | Racking system | Two fixtures /rack |
| 8 | Racking operation | Mamual |
| 9 | Equipment Usage Rate | 0.9 |
| 10 | Power supply | AC 3phase 380v 50hz |
| 11 | Control Power | AC220V 50Hz |
| 12 | Water supply | 2kg/cm²·G |
| 13 | Hot steam | 6kg/cm²·G |
| 14 | Compressor air | 6kg/cm²·G |
四.Process Tank
五, Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity: 2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
六. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 2 rack x 3 tank x 60min/h) ÷40min x600 hour =5400jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 5400jig(rack)x 50m² /jig =270000m²
2. Anodizing treatment weight:
Monthly output : 270000m²÷350m²/T*0.9=694T≧650T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =2 unit
七. Process Chat
Discription for Un
| 1 | De | Degreasing |
| 2 | Rs | Rinsing |
| 3 | HW Rs | Hot Water Rinsing |
| 4 | AE | Alkaline Etching |
| 5 | Ne | Neutralization |
| 6 | An | Anodizing |
| 7 | Cl | Coloring |
| 8 | Sl | Sealing |
| 9 | MU | Material Unloading |
| 10 | Pc | Packing |
八, Composition and description of the automatic control system
1, This system is applicable to the semi-automatic production line of aluminum oxide anodization. According to its process specifications, the system is planned to adopt an upper computer monitoring and management system (composed of an industrial control computer IPC), a lower computer control execution system (PLC), detection components, and execution devices. There are two operation modes in terms of operation: manual and semi-automatic. When the system is running normally, it is semi-automatic. Based on the input of feeding data, the crane can identify the slot position in semi-automatic mode and execute corresponding oxidation, coloring and other processes. The temperature of the slot liquid meets the process requirements in semi-automatic control. In semi-automatic mode, the single step operation of the crane and related equipment can be controlled in the central control room. In manual mode, the operation can be carried out through on-site operation buttons.
2, Semi-automatic given control system
(1) The start and stop of the oxidation power supply can be controlled manually or by the PLC of the automated production line;
(2) PLC setting for oxidation working time timer or automated production line;
(3) The output current or voltage value and operation process of the power supply are set by the production line PLC and the central control system;
(4) The operating parameters and status can be transmitted to the upper PC of the production line through the communication interface;
(5) You can preset the set values according to the process and provided parameters.
九, Automatic transfer of material on the production line and transfer of material beams in the workshop
Automatic feeding and unloading lifting device:
Setting: Each feeding position is a single beam for feeding and unloading, and the lifting device is equipped with conveying equipment before and after the lifting device. The empty beam and the solid beam are separated and the six rows are used as a unit to ensure that the six rows of materials are processed in the same process, avoiding the need to allocate processes and occupying driving resources and efficiency.
Technical parameters:
(1) Lifting speed: 8m/min RV brake motor drive
(2) Beam translation speed: 8m/min WB brake motor drive
(3) Rated load: 300+300Kg
(4) Lifting stroke: 3500mm
Chain automatic conveying device in the loading and unloading area:
The loading and unloading areas are set up in total:
Lift section transfer
Technical parameters:
(1) Translation speed: 3.2m/min
(2) Rated load: 5000Kg
(3) Drive power: reduction motor 1.5kw
(4) Effective length of chain: 5400mm/2800mm
Chain automatic conveying device for pre-treatment and material preparation area:
Set up a set of feeding and unloading areas for conveying, and a set of pre oxidation treatment and storage materials for conveying.
Technical parameters:
(1) Translation speed: 3.2m/min
(2) Rated load: 9000Kg
(3) Drive power: reduction motor 1.5kw
(4) Effective length of chain: 5000mm/7500mm/
CNC automatic sorting and conveying device for drip drying area after hole sealing:
Technical parameters:
(1) Translation speed: 3.2m/min
(2) Rated load: 9000Kg
(3) Drive power: reduction motor 2.2kw
(4) Effective length of chain: 5000mm
Automatic sorting and conveying device before drying:
Technical parameters:
(1) Translation speed: 3.2m/min
(2) Rated load: 9000Kg
(3) Drive power: reduction motor 2.2kw
(4) Effective length of chain: 12000mm
Workshop material beam transfer vehicle
Technical parameters:
(1) Rated load capacity 1500 kg
(2) Variable frequency adjustable movement speed of 10-20m/min
(3) Drive power motor
