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Anodizing Production Line

Output 300 Ton/Month Anodizing Production Line Customization Automatic Vertical Aluminum Suface Treatment

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Output 300 Ton/Month Anodizing Production Line Customization Automatic Vertical Aluminum Suface Treatment

Brand Name:	MEI-AL
Model Number:	300T/MONTH
MOQ:	1set
Price:	RMB3,000,000-5,000,000/set
Packaging Details:	Export Stander Packing
Payment Terms:	L/C,T/T

Detail Information

Product Description

Detail Information

Place of Origin:

GUANGDONG MEI-AL ,CHINA

Color:

Enjoy Customization

Capacity Supply:

300t/month

Guarantee:

1 Year

Material:

PP,PVC,316L

Heating Way:

Steam,Electricity

Place Of Origin:

MEI-AL Factory

Supply Ability:

1set/6 months

Highlight:

Customization Anodizing Production Line

Automatic Vertical Anodizing Production Line

300 Ton/Month Anodizing Production Line

Product Description

Customization automatic vertical 300 Ton/Month aluminum anodizing production line

Output 300 Ton/Month Anodizing Production Line Customization Automatic Vertical Aluminum Suface Treatment

Customization 300T automatic Anodizing Production Line

一.Production Description

1.Variations in the thickness of the anodized layer can affect corrosion resistance and appearance.

2.Aluminum anodizing is an electrochemical process that converts the surface of aluminum into a decorative, durable, and corrosion-resistant anodic oxide finish

3.The process involves immersing the aluminum part in an electrolytic solution, typically containing sulfuric or chromic acid, and passing an electric current through it

二. Design Condition

1	Alloy	Aluminium 6061 to 6063 or others
2	Anodizing film thinkness	10~ 12µm micron
3	Average coverage area	350m²/T (ton)
4	Max aluminium profile length	6500mm
5	Extrusion ratio	2.5kg/m²
6	Working hour/m	300d/m x 20h/d = 600h/m
7	Racking system	Three fixtures /rack
8	Racking operation	Manual
9	Equipment Usage Rate	0.9
10	Power supply	AC 3phase 380v 50hz
11	Control Power	AC220V 50Hz
12	Water supply	2kg/cm²·G
13	Hot steam	6kg/cm²·G
14	Compressor air	6kg/cm²·G

三.Process Tank

1	Degreasing 【Free sulfuric acid 180±30 g/l】	1 Tank
2	Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】	2 Tanks
3	Neutralization 【Free sulfuric acid180±20g/l】	1 Tank
4	Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】	5 Tanks
5	Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】	2 Tanks
6	Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】	3 Tank

四. Treatment Process:

Degreasing
(1) 6jig(rack)/ tank x 1 tank=6jig(rack)
(2) treatment time: 2-5min
Alkaline Etching
(1) 6jig(rack) / tank x 2 tank=12jig(rack)
(2) treatment time: 3-15min
Neutralization
(1) 6jig(rack) / tank x 1 tank=6jig(rack)
(2) treatment time: 1-5min
Anodizing
(1) 3 jig(rack)/tank x 5tanks = 15jig(rack)
(2) Current density: 130A/m²
(3) Process time: 30min
(4) Unprocess time: 10min
(5) Total time 30+10=40min

(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

Colour 1

1) Clour process: Mix Salts

2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:

( 2rack x 5 tank x 60min/h) ÷40min x600 hour =9000jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 9000jig(rack)x 50m² /jig =450000m²

2. Anodizing treatment weight:
Monthly output : 450000m²÷350m²/T*0.3=385T≧300T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =5unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =2 unit

六. Process Chat

Discription for Un
1	De	Degreasing
2	Rs	Rinsing
3	HW Rs	Hot Water Rinsing
4	AE	Alkaline Etching
5	Ne	Neutralization
6	An	Anodizing
7	Cl	Coloring
8	Sl	Sealing
9	MU	Material Unloading
10	Pc	Packing

Output 300 Ton/Month Anodizing Production Line Customization Automatic Vertical Aluminum Suface Treatment

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PDF Gallery_20240719_102320.pdf 01_0.pdf 04.pdf 07.pdf 10_0.pdf 12.pdf 15_0.pdf 18.pdf

Tags:

Anodizing Production Line

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Anodizing Wastewater Treatment

Electrophoresis Production Line

Aluminum Extrusion Press

Powder Coating Line

Aluminium Extrusion Handling System

Casting Production Line

Aluminum Profile Wrapping Machine

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Anodizing Line Accessories

Anodizing Wastewater Treatment

Electrophoresis Production Line

Aluminum Extrusion Press

Powder Coating Line

Aluminium Extrusion Handling System

Casting Production Line

Aluminum Profile Wrapping Machine

products details

Anodizing Production Line

Automated Anodizing Line

Anodizing Line Equipment

Anodizing Line Accessories

Anodizing Wastewater Treatment

Electrophoresis Production Line

Aluminum Extrusion Press

Powder Coating Line

Aluminium Extrusion Handling System

Casting Production Line

Aluminum Profile Wrapping Machine

Output 300 Ton/Month Anodizing Production Line Customization Automatic Vertical Aluminum Suface Treatment

Customization Anodizing Production Line

Automatic Vertical Anodizing Production Line

300 Ton/Month Anodizing Production Line

Anodizing Production Line

Horizontal Anodizing Line

Aluminum Anodizing Line