Customizable Anodizing Line for Aluminum Profiles with 600Ton Monthly Supply Capacity

Customizable Anodizing Line for Aluminum Profiles with 600Ton Monthly Supply Capacity

一.Product Description

1. The anodizing production line necessitates meticulous control of equipment and stringent regulation of process parameters, including current density, temperature, time, and more. Mastery of these critical process variables is essential for the creation of high-quality anodized products.
2. Anodizing finds extensive application in the surface treatment of components across various industries such as aerospace, automotive, and electronics. It not only enhances product performance but also elevates its aesthetic appeal.
3. With the relentless advancement of technology, anodizing techniques are continually being optimized and upgraded to offer superior surface treatment solutions tailored for diverse industries.

二. Design Condition

三.Process Tank

四.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 2 jig(rack)/tank x 4tanks = 8jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 30min
   (4) Unprocess time: 10min
   (5) Total time 30+10=40min

(6) Average anodizing layer : 0.3*1.3*30*0.77 =10.81um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:​

( 2 rack x 4 tank x 60min/h) ÷40min x600 hour =7200jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 7200jig(rack)x 50m² /jig =360000m²

2. Anodizing treatment weight:
Monthly output :

360000m²÷350m²/T*0.6=617T≧600T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.2=A/tank

Power Rectifier : 15000A =4unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =2unit

六. Process Chat

catalogue uploading :

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