Experience Unmatched Efficiency Automated Anodizing Line for Aluminum Profiles

Experience Unmatched Efficiency with Our Automated Anodizing Line for Aluminum Profiles

一.Product Description

Semi-automatic given control system
(1) The start and stop of the oxidation power supply can be controlled manually or by the PLC of the automated production line;
(2) PLC setting for oxidation working time timer or automated production line;
(3) The output current or voltage value and operation process of the power supply are set by the production line PLC and the central control system;
(4) The operating parameters and status can be transmitted to the upper PC of the production line through the communication interface;
(5) You can preset the set values according to the process and provided parameters.

二. Equipment Name: 

1. Anodizing film thinkness:10~ 12µm micron
2. Average coverage area: 350m²/T (ton)
3. Max aluminium profile length:6500mm
4. Extrusion ratio : 2.5kg/m²
5. Working hour/m: 300d/m x 20h/d = 600h/m
6. Racking system: Two fixtures /rack
7. Racking operation : Mamual

8. 1. Automation in an anodizing production line often includes recipe management functionality.        

      2.An automated anodizing production line incorporates error detection and alarm systems to alert operators of any abnormalities or malfunctions.

   3.Automation enables real-time production analytics, providing operators and managers with valuable insights into the performance of the anodizing production line.

   二. Design Condition

   1. Alloy : Aluminum 6061 to 6063 or others
   Equipment Usage Rate: 0.9
9. Power supply : AC 3phase 380v 50hz
10. Control Power : AC220V 50Hz
11. Water supply : 2kg/cm²·G
12. Hot steam : 6kg/cm²·G
13. Compressor air : 6kg/cm²·G

三.Process Tank

1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
3. Neutralization 【Free sulfuric acid180±20g/l】 1 Tank
4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 3 Tanks
5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 2 Tanks
6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank

四.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 2jig(rack)/tank x 3tanks = 6jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 30min
   (4) Unprocess time: 10min
   (5) Total time 30+10=40min

(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity: 2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:​

( 2 rack x 3 tank x 60min/h) ÷40min x600 hour =5400jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 5400jig(rack)x 50m² /jig =270000m²

2. Anodizing treatment weight:
Monthly output : 270000m²÷350m²/T*0.9=694T≧650T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =2 unit

六. Process Chat

Discription for Un

1) De = Degreasing 

2) Rs = Rinsing,  HW Rs = Hot Water Rinsing 

4) AE = Alkaline Etching  

5) Ne = Neutralization

6)  An = Anodizing

7) Cl = Coloring 

8) Sl = Sealing 

9)  MU = Material Unloading 

10) Pc = Packing