This 450T/month manual anodizing production line is designed for efficient aluminum surface treatment with semi-automatic or automatic operation capabilities.

Equipment Name	Control Horizontal Anodizing Line
Output Capacity	450T/Month
Model	Horizontal U Mode
Operation Style	Semi-automatic or Automatic
Racking Method	Manual racking system

Design Conditions

Alloy Type	Aluminium 6061 to 6063 or others
Anodizing Film Thickness	10~12µm micron
Average Coverage Area	350m²/ton
Max Aluminum Profile Length	6500mm
Extrusion Ratio	2.5kg/m²
Working Hours	300 days/month * 20 hours/day = 600 hours/month
Racking System	Three fixtures per rack
Racking Operation	Manual
Equipment Usage Rate	0.9
Power Supply	AC 3-phase 380V 50Hz
Control Power	AC220V 50Hz
Water Supply	2kg/cm²*G
Hot Steam	6kg/cm²*G
Compressor Air	6kg/cm²*G

Process Tank Configuration

Process	Chemical Composition	Tanks
Degreasing	Free sulfuric acid 180±30 g/l	1 Tank
Alkaline Etching	Free alkali 40-60g/l, Al³⁺ 30-120g/l	2 Tanks
Neutralization	Free sulfuric acid 180±20g/l	1 Tank
Anodising	Free sulfuric acid 140-180g/l, Al³⁺≤20g/l	2 Tanks
Colouring	Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2	1 Tank
Medium Temperature Sealing	PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l	1 Tank

Treatment Process Details

Degreasing:

6 jigs per tank * 1 tank = 6 jigs
Treatment time: 2-5 minutes

Alkaline Etching:

6 jigs per tank * 2 tanks = 12 jigs
Treatment time: 3-15 minutes

Neutralization:

6 jigs per tank * 1 tank = 6 jigs
Treatment time: 1-5 minutes

Anodizing:

2 jigs per tank * 2 tanks = 4 jigs
Current density: 130A/m²
Process time: 30 minutes
Unprocess time: 10 minutes
Total time: 40 minutes
Average anodizing layer: 10.81µm

Colouring:

Colour process: Mix Salts
2 jigs per tank * 1 tank = 2 jigs
Current density: 70A
Process time: 2-8 minutes

Sealing:

Sealing method: Medium or Normal Temperature
6 jigs per tank * 1 tank
Process time: 10-15 minutes

Design Parameters and Settings

Anodizing Treatment Area:

Each anodizing process requires 40 minutes
Total jigs per year: 3,600 jigs
Design capacity: 50m² per jig
Annual treatment area: 180,000m²

Anodizing Treatment Weight:

Monthly output: 463T ≥ 450T

Power Consumption:

Anodising Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 2 units
Colouring Tank: 100m²/tank * 80A/m² ÷ 0.9 = 8,888A/tank
Colour Rectifier: 12,000A = 1 unit

Process Chart Legend

Process Abbreviations:

De = Degreasing
Rs = Rinsing
HW Rs = Hot Water Rinsing
AE = Alkaline Etching
Ne = Neutralization
An = Anodizing
Cl = Coloring
Sl = Sealing
MU = Material Unloading
Pc = Packing

Process Flow Diagram

Tags:

Anodizing Production Line

Automated Anodizing Line

Anodizing Line Equipment

Anodizing Line Accessories

Anodizing Wastewater Treatment

Electrophoresis Production Line

Aluminum Extrusion Press

Powder Coating Line

Aluminium Extrusion Handling System

Casting Production Line

Aluminum Profile Wrapping Machine

Anodizing Production Line

Automated Anodizing Line

Anodizing Line Equipment

Anodizing Line Accessories

Anodizing Wastewater Treatment

Electrophoresis Production Line

Aluminum Extrusion Press

Powder Coating Line

Aluminium Extrusion Handling System

Casting Production Line

Aluminum Profile Wrapping Machine

products details

Anodizing Production Line

Automated Anodizing Line

Anodizing Line Equipment

Anodizing Line Accessories

Anodizing Wastewater Treatment

Electrophoresis Production Line

Aluminum Extrusion Press

Powder Coating Line

Aluminium Extrusion Handling System

Casting Production Line

Aluminum Profile Wrapping Machine

450T/month Horizontal Oxidation Electrophoresis Production Line with 6500mm Max Profile Length and 8-12µm Adjustable Film Thickness

Anodizing Production Line

Horizontal Anodizing Line

Aluminum Anodizing Line