logo
Good price  online

products details

Home > Products >
Anodizing Production Line
>
1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length

1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length

Brand Name: MEI-AL
Model Number: APL-1000T
MOQ: 1set
Price: RMB9,000,000-11,000,000/set
Packaging Details: Export Stander Packing
Payment Terms: T/T
Detail Information
Place of Origin:
CHINA
Output:
1000 Ton/month
Mode:
Horizontal
Operation Mode:
Semiautomatic Or Automatic
Anodizing Film Thickness:
8-12µm
Max Profile Length:
6500mm
Colour:
Silver Bronze Brown Black Champagne Gold
Tanks Inside Size:
8000*width*3500
Voltage:
380V~415v
Supply Ability:
1set/6 months
Product Description
1000 Ton Manual Anodizing Production Line 8µM - 25µM Micron
#anodizing line equipment
#anodizing line for sales
Product Overview

1000T/month Manual Anodizing Production Line designed for high-volume aluminum processing with precision thickness control.

Equipment Specifications
Equipment Name Control Horizontal Anodizing Line
Output Capacity 1000T/Month
Model Horizontal U mode
Operation Style Semiautomatic or Automatic
Racking Method Manual racking system
Design Conditions
  • Alloy: Aluminium 6061 to 6063 or others
  • Anodizing film thickness: 10~12µm micron
  • Average coverage area: 350m²/T (ton)
  • Max aluminium profile length: 6500mm
  • Extrusion ratio: 2.5kg/m²
  • Working hours: 300d/m × 20h/d = 600h/m
  • Racking system: Three fixtures/rack
  • Racking operation: Manual
  • Equipment Usage Rate: 0.9
  • Power supply: AC 3phase 380V 50Hz
  • Control Power: AC220V 50Hz
  • Water supply: 2kg/cm²*G
  • Hot steam: 6kg/cm²*G
  • Compressor air: 6kg/cm²*G
Process Tank Configuration
Process Chemical Composition Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 5 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 2 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process Details
Anodizing Process Calculation:
Average anodizing layer: 0.36 × 1.3 × 30 × 0.77 = 10.81µm
Process Step Capacity Time Current Density
Degreasing 6 jig/tank × 1 tank = 6 jig 2-5 min -
Alkaline Etching 6 jig/tank × 2 tanks = 12 jig 3-15 min -
Neutralization 6 jig/tank × 1 tank = 6 jig 1-5 min -
Anodizing 3 jig/tank × 5 tanks = 15 jig 40 min total (30+10) 130A/m²
Colouring 2 jig/tank × 1 tank = 2 jig 2-8 min 70A
Sealing 6 jig/tank × 1 tank 10-15 min -
1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length 0
Design Parameters & Settings

Anodizing Treatment Area:

  • Total jig/year: (2 rack × 5 tank × 60 min/h) ÷ 40 min × 600 hour = 9000 jig
  • Design capacity: 50m²/jig, each tank: 100m²
  • Area treatment/year: 9000 jig × 50m²/jig = 450,000m²

Anodizing Treatment Weight:

Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≥ 1000T

Power Consumption:

  • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
  • Power Rectifier: 15,000A = 5 units
  • Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
  • Colour Rectifier: 8,000A = 2 units
Process Flow Chart

Process Abbreviations:

  • De = Degreasing
  • Rs = Rinsing, HW Rs = Hot Water Rinsing
  • AE = Alkaline Etching
  • Ne = Neutralization
  • An = Anodizing
  • Cl = Coloring
  • Sl = Sealing
  • MU = Material Unloading
  • Pc = Packing
1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length 1