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Anodizing Production Line
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1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length
All Category

Anodizing Production Line

Automated Anodizing Line

Anodizing Line Equipment

Anodizing Line Accessories

Anodizing Wastewater Treatment

Electrophoresis Production Line

Aluminum Extrusion Press

Powder Coating Line

Aluminium Extrusion Handling System

Casting Production Line

Aluminum Profile Wrapping Machine
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1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length

Brand Name: MEI-AL
Model Number: APL-2000T
MOQ: 1set
Price: RMB9,000,000-11,000,000/set
Packaging Details: Export Stander Packing
Payment Terms: T/T
Detail Information
Product Description
Detail Information
Place of Origin:
CHINA
Output:
2000 Ton/month
Mode:
Horizontal
Operation Mode:
Semiautomatic Or Automatic
Anodizing Film Thickness:
8-12µm
Max Profile Length:
6500mm
Colour:
Silver Bronze Brown Black Champagne Gold
Tanks Inside Size:
8000*width*3500
Voltage:
380V~415v
Supply Ability:
1set/6 months
Product Description
2000Ton Manual Anodizing Production Line 8µM - 25µM Micron
2000T/month Manual Anodizing Production Line for aluminum profile anodizing processing.
Design Parameters
Equipment Name
Control Horizontal Anodizing Line
Output: 2000T/Month
Model Specifications
  • Model: Horizontal U mode
  • Operation style: Semiautomatic or Automatic
  • Racking method: Manual racking system
Design Conditions
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10~12µm micron
Average coverage area 350m²/T (ton)
Max aluminum profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hours/month 300d/m × 20h/d = 600h/m
Racking system Three fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380V 50Hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Process Tanks Configuration
Process Chemical Composition Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 5 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 2 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process Details
Degreasing
  • Capacity: 6 jigs(rack)/tank × 1 tank = 6 jigs(rack)
  • Treatment time: 2-5 minutes
Alkaline Etching
  • Capacity: 6 jigs(rack)/tank × 2 tanks = 12 jigs(rack)
  • Treatment time: 3-15 minutes
Neutralization
  • Capacity: 6 jigs(rack)/tank × 1 tank = 6 jigs(rack)
  • Treatment time: 1-5 minutes
Anodizing
  • Capacity: 3 jigs(rack)/tank × 5 tanks = 15 jigs(rack)
  • Current density: 130A/m²
  • Process time: 30 minutes
  • Unprocess time: 10 minutes
  • Total time: 40 minutes
Average anodizing layer: 0.36 × 1.3 × 30 × 0.77 = 10.81µm
Anodizing process equipment overview
Colouring
  • Colour process: Mix Salts
  • Capacity: 2 jigs(rack)/tank × 1 tank = 2 jigs(rack)
  • Current density: 70A
  • Process time: 2-8 minutes
Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • Capacity: 6 jigs(rack)/tank × 1 tank
  • Process time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area
  • Each anodizing process tank requires 40min
  • Total jigs(rack)/year: (2rack × 5 tank × 60min/h) ÷ 40min × 600 hour = 9000 jigs(rack)
  • Design capacity: 50m²/jig(rack)
  • Area treatment/year: 9000 jigs(rack) × 50m²/jig = 450,000m²
Anodizing Treatment Weight
Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≥ 1000T
Power Consumption
  • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14444A/tank
  • Power Rectifier: 15000A = 5 units
  • Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7777A/tank
  • Colour Rectifier: 8000A = 2 units
Process Chart
Process abbreviations: De = Degreasing, Rs = Rinsing, HW Rs = Hot Water Rinsing, AE = Alkaline Etching, Ne = Neutralization, An = Anodizing, Cl = Coloring, Sl = Sealing, MU = Material Unloading, Pc = Packing
Anodizing production line process flow chart
Tags: 

Anodizing Production Line  

Horizontal Anodizing Line  

Aluminum Anodizing Line

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