| Brand Name: | MEL-AL |
| Model Number: | MEL-AL-MAL-1048 |
| MOQ: | 1set |
| Packaging Details: | Standard Packaging |
| Payment Terms: | L/C,T/T |
MEIAL standardized horizontal anodizing line engineered for steady 400 tons monthly aluminum profile output. Complete pre-treatment, anodizing, coloring, and sealing workflow with ±1μm film thickness tolerance, intelligent PLC linkage, and low chemical consumption. Fully matched with rectifier, chiller, and waste gas treatment systems.
This horizontal oxidation line is specifically sized for medium-volume architectural aluminum factories targeting fixed 400T monthly finished anodized profiles. Calculated based on industry standards including 350 m² per ton profile, 600 monthly production hours, and 90% equipment operation rate. All components are precisely calibrated to eliminate bottlenecks and optimize investment efficiency.
| Parameter Category | Standard Specification | Custom Upgrade Option |
|---|---|---|
| Rated Monthly Output | 400 tons aluminum profiles | Upgrade to 500T enlarged tank version |
| Standard Oxide Film Thickness | 8μm ~ 12μm, tolerance ±1μm | Hard anodizing 15–25μm optional |
| Max Workpiece Length | 6500 mm | Custom 7000mm super long tank |
| Single Rack Treatment Area | 48–52 m² | Wide section jig upgrade |
| Full Process Tanks | Degreasing / Etching / Neutralization / Anodizing / Color / Multi-Rinse / Sealing | Add fluorine matte tank module |
| Main Rectifier Matching | ML-YH SCR DC Rectifier 12KA | Parallel dual rectifier for heavy load |
| Control System | Central PLC automatic crane linkage | Touch screen + remote data diagnosis |
| Cooling Support | Air-cooled box chiller | Water-cooled screw chiller for 24h shift |
| Aux Environmental Gear | Two-stage three-acid mist scrubber + RO pure water unit | Complete wastewater treatment integration |
| Operating Cycle Per Rack | 36–42 mins adjustable | Fast-cycle optimization for thin film |
Mathematically calculated tank capacity, crane rhythm, and power load ensure stable 400 tons monthly yield without over-investment or production delays.
Horizontal hanging design ensures full electrolyte contact, eliminating edge thin film, streaking, and batch color differences while reducing rework rates.
Multi-stage countercurrent rinsing and acid recovery reduce chemical consumption by 20–28% and lower daily water intake for significant operational savings.
Unified central control reduces labor requirements by 3–5 operators compared to semi-automatic lines, minimizing human error and long-term labor costs.
Horizontal linear design occupies less plant width with pre-assembled modular units, shortening installation time and simplifying after-sales service.
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