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80 Ton/Month Fully Automatic PLC Controlled Aluminum Anodizing Line with ±1℃ Precise Temperature Control

80 Ton/Month Fully Automatic PLC Controlled Aluminum Anodizing Line with ±1℃ Precise Temperature Control

Brand Name: MEI-AL
Model Number: MEIAL -AN-800
Detail Information
Highlight:

80 Ton/Month Capacity Aluminum Anodizing Line

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Fully Automatic PLC Control Anodizing Production Line

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±1℃ Precise Temperature Control Surface Treatment Line

Product Description
80 Ton/Month Fully Custom Automatic Aluminum Anodizing Line
Company Profile & Enterprise Strength
Guangdong MEI-AL Technology Co., Ltd. is a national high-tech enterprise specializing in aluminum surface treatment equipment. Founded in 2011 and located in Foshan's core aluminum industrial cluster, we bring over 15 years of industry expertise with service to 500+ clients worldwide.
Our overseas service bases in Vietnam and Philippines provide localized technical support, debugging, maintenance, and operator training for global customers.
Industry Challenges & Product Positioning
Designed to solve common production bottlenecks in medium-to-large aluminum processing factories:
  • Insufficient production capacity for bulk orders
  • Uneven oxide film thickness and poor batch consistency
  • High power consumption and environmental costs
  • Low automation leading to unstable quality
Core Advantage: 100% Customized Design
Entire production line customized according to workshop size, workpiece specifications, oxide film thickness requirements, target output, and local environmental regulations.
Verified Production Capacity: 80-85 Tons Per Month
Production Parameter Detailed Index
Loading capacity per rack 100-150 kg (adjustable)
Single batch production cycle 40-65 minutes per batch
Daily production batches 18-22 batches
Daily stable output 3.0-3.3 tons
Monthly stable output 80-85 tons
Crane transverse running speed 4-40 m/min
Crane lifting speed 7-12 m/min
Frequency conversion flexible speed regulation enables capacity adjustment for seasonal demand without equipment reconstruction.
Intelligent PLC Control System
3rd upgraded PLC+HMI touch screen intelligent control platform with multi-mode switching and digital whole-process management.
Three Operation Modes
  • Fully automatic for mass continuous production
  • Semi-automatic for process parameter debugging
  • Manual for daily equipment maintenance
±1℃ High Precision Temperature Control
Professional PID closed-loop temperature control maintains oxidation bath at 18-22℃ with ±1℃ precision. Oxide film thickness adjustable within 5-25μm for zero color difference and excellent batch repeatability.
Whole-Process Data Recording
Industrial monitoring system automatically records real-time production data including current, voltage, bath temperature and process duration for quality tracing and process optimization.
Complete Equipment Configuration
High-Efficiency Pretreatment Cleaning System
Thickened anti-corrosion PP/PVC cement tanks with heating, circulating filtration, and 40-80kHz ultrasonic cleaning. Multi-stage countercurrent water rinsing saves over 30% water consumption.
Core Anodizing System Parameters
Equipment Unit Technical Specification Core Function
Main Anodizing Tank Acid & alkali resistant PP/PVC cement tank with air stirring system Core oxidation station for uniform oxide film formation
Rectifier Power Supply High-power silicon controlled / high frequency switching type 15% energy saving with stable constant voltage/current output
Cooling System Titanium tube heat exchanger ±1℃ temperature control accuracy
Circulation Filtration System Chemical corrosion resistant circulating pump Full-time cyclic filtration to extend chemical liquid life
Acid Mist Recovery System Packed spray washing tower + complete pipeline system Purify acid mist waste gas to meet global emission requirements
Optional Coloring & Sealing Modules
Single nickel salt coloring craft for even color coating. Dual sealing processes (hot water and normal temperature) with chelating resin nickel recycling technology for pollution-free production.
Application Industries
Application Industry Typical Processed Products
Consumer Electronics Mobile phone housings, precision connecting parts, aluminum heat dissipation components
Automotive Industry Lightweight structural parts, decorative trim strips, small auto aluminum fittings
Building & Construction Door and window profiles, curtain wall aluminum materials, industrial aluminum extrusions
Precision Machinery CNC machined aluminum parts, aluminum frames for medical devices
Hardware Decoration High-end decorative hardware, aluminum alloy fitting accessories
Our equipment serves clients across China and exports to Southeast Asia, Middle East, Europe, America and other regions.
Six Core Competitive Advantages
  • Over 15 Years Industrial Experience: Concentrated on aluminum surface treatment equipment R&D and manufacturing
  • Full Turnkey One-Stop Service: Workshop layout planning, process design, equipment production, installation, commissioning and staff training
  • Modular Space-Saving Structure: Skid-mounted modular design supports capacity expansion and factory relocation
  • Complete Environmental Protection Configuration: Integrated acid mist recovery, nickel recycling and wastewater circulation systems
  • Global Localized After-Sales Service: Overseas bases in Vietnam and Philippines provide rapid technical support
  • Full Customization Service: All production lines tailored to customer actual production conditions
Frequently Asked Questions
Q1: Can the 80t/month anodizing line adjust capacity downwards?
A: Yes. With variable frequency speed control system, output can be flexibly reduced to 50-70 tons monthly to adapt to order fluctuations.
Q2: What material is adopted for the oxidation tank?
A: We adopt anti-corrosion PP/PVC cement tank with strong acid and alkali resistance, long service life and stable chemical performance.
Q3: How long is the whole customization and delivery cycle?
A: Custom design takes 7-10 working days; overall production and delivery cycle is 35-50 days based on configuration details.
Q4: Do you provide overseas on-site installation and commissioning?
A: Yes. Our engineers can travel overseas for installation, debugging and operator training; our Vietnam and Philippines service bases also provide local after-sales support.
Company Information
Company Name: Guangdong MEI-AL Technology Co., Ltd.
Address: No.1 Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai District, Foshan, Guangdong Province, China
Contact Phone: +86 13232661277
Email: Rainbow151018@163.com
Business Scope: R&D, production and sales of aluminum processing machinery, anodizing workshop equipment and electronic control systems; automatic system integration; import and export of goods and technologies