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Anodizing Production Line

Customizable Automatic Vertical 300 Ton/Month Capacity Anodizing Production Line with 10~12µm Film Thickness

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Customizable Automatic Vertical 300 Ton/Month Capacity Anodizing Production Line with 10~12µm Film Thickness

Brand Name:	MEI-AL
Model Number:	300T/MONTH
MOQ:	1set
Price:	RMB3,000,000-5,000,000/set
Packaging Details:	Export Stander Packing
Payment Terms:	L/C,T/T

Detail Information

Product Description

Detail Information

Place of Origin:

GUANGDONG MEI-AL ,CHINA

Document:

Color:

Enjoy Customization

Capacity Supply:

300t/month

Guarantee:

1 Year

Material:

PP,PVC,316L

Heating Way:

Steam,Electricity

Place Of Origin:

MEI-AL Factory

Supply Ability:

1set/6 months

Highlight:

300 Ton/Month Capacity Anodizing Production Line

10~12µm Film Thickness Anodizing Production Line

Customizable Automatic Vertical Anodizing Production Line

Product Description

Customizable Automatic Vertical 300 Ton/Month Capacity Anodizing Production Line with 10~12µm Film Thickness

Output 300 Ton/Month Anodizing Production Line Customization Automatic Vertical Aluminum Surface Treatment

Production Overview

Aluminum anodizing is an electrochemical process that converts the surface of aluminum into a decorative, durable, and corrosion-resistant anodic oxide finish
The process involves immersing the aluminum part in an electrolytic solution, typically containing sulfuric or chromic acid, and passing an electric current through it
Variations in the thickness of the anodized layer can affect corrosion resistance and appearance

Design Conditions

Parameter	Specification
Alloy	Aluminium 6061 to 6063 or others
Anodizing film thickness	10~12µm micron
Average coverage area	350m²/T (ton)
Max aluminium profile length	6500mm
Extrusion ratio	2.5kg/m²
Working hour/month	300d/m x 20h/d = 600h/m
Racking system	Three fixtures /rack
Racking operation	Manual
Equipment Usage Rate	0.9
Power supply	AC 3phase 380v 50hz
Control Power	AC220V 50Hz
Water supply	2kg/cm²*G
Hot steam	6kg/cm²*G
Compressor air	6kg/cm²*G

Process Tanks

Process	Specification	Quantity
Degreasing	Free sulfuric acid 180±30 g/l	1 Tank
Alkaline Etching	Free alkali 40-60g/l, Al3+ 30-120g/l	2 Tanks
Neutralization	Free sulfuric acid 180±20g/l	1 Tank
Anodising	Free sulfuric acid 140-180g/l, Al3+≤20g/l	5 Tanks
Colouring	Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2	2 Tanks
Medium Temperature Sealing	PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l	3 Tanks

Treatment Process

1. Degreasing

6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 2-5min

2. Alkaline Etching

6 jig(rack)/tank x 2 tanks = 12 jig(rack)
Treatment time: 3-15min

3. Neutralization

6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 1-5min

4. Anodizing

3 jig(rack)/tank x 5 tanks = 15 jig(rack)
Current density: 130A/m²
Process time: 30min
Unprocess time: 10min
Total time: 30+10=40min
Average anodizing layer: 0.36*1.3*30*0.77 = 10.81µm

5. Coloring

Colour process: Mix Salts
2 jig(rack)/tank x 1 tank = 2 jig(rack)
Current density: 70A
Process time: 2-8min

6. Sealing

Sealing method: Sealing at Medium or Normal Temperature
6 jig(rack)/tank x 1 tank
Process time: 10-15min

Design Parameters and Settings

Anodizing Treatment Area

Each anodizing process tank needs 40min, where total jig(rack)/year: (2rack x 5 tank x 60min/h) ÷ 40min x 600 hour = 9000 jig(rack)
Design 50m²/jig(rack). Where every tank is 100m²
Area treatment/year: 9000 jig(rack) x 50m²/jig = 450,000m²

Anodizing Treatment Weight

Monthly output: 450,000m² ÷ 350m²/T x 0.3 = 385T ≥ 300T

Power Consumption

Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15000A = 5 units
Colouring tank: 100m²/tank x 70A/m² ÷ 0.9 = 7,777A/tank
Colour Rectifier: 8000A = 2 units

Process Chart

Code	Description
De	Degreasing
Rs	Rinsing
HW Rs	Hot Water Rinsing
AE	Alkaline Etching
Ne	Neutralization
An	Anodizing
Cl	Coloring
Sl	Sealing
MU	Material Unloading
Pc	Packing

Technical Documents

PDF Gallery Document 01 Document 04 Document 07 Document 10 Document 12 Document 15 Document 18

Tags:

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products details

Anodizing Production Line

Automated Anodizing Line

Anodizing Line Equipment

Anodizing Line Accessories

Anodizing Wastewater Treatment

Electrophoresis Production Line

Aluminum Extrusion Press

Powder Coating Line

Aluminium Extrusion Handling System

Casting Production Line

Aluminum Profile Wrapping Machine

Customizable Automatic Vertical 300 Ton/Month Capacity Anodizing Production Line with 10~12µm Film Thickness

300 Ton/Month Capacity Anodizing Production Line

10~12µm Film Thickness Anodizing Production Line

Customizable Automatic Vertical Anodizing Production Line

Anodizing Production Line

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Aluminum Anodizing Line