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Vertical Anodizing Line for Aluminum Profiles with Wastewater Treatment and 8-12 μm Film Thickness

Vertical Anodizing Line for Aluminum Profiles with Wastewater Treatment and 8-12 μm Film Thickness

Brand Name: MEI-AL
Model Number: MEI-AL-EE406
MOQ: I set
Price: Customized Price
Packaging Details: Standard Packaging
Payment Terms: L/C,T/T
Detail Information
Place of Origin:
Foshan, China
The Mode:
Vertical Anodizing
Inspection:
Provided On Line
Production Capacity:
Varies By Model, Typically 100-1000 Kg/hour
Alloy:
6061/6063
Coloring Tank:
Customized
Thermal Equipment Fuel:
Gas,liquefied,diessel..
Operation Type:
Semiautomatic Or Automatic
Colour:
Silver Bronze Brown Black Champagne Gold
Material Of Tank:
PP, PVC, Stainless Steel
Environmentalprotection:
Wastewater Treatment System Included
Highlight:

Vertical anodizing Aluminum Anodizing Line

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Wastewater treatment system included Anodizing Production Line

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8-12 μm film thickness Vertical Anodizing Line

Product Description
Vertical Anodizing Line for Light Luxury Window & Door Profiles
Overview
This vertical anodizing line is specifically designed for aluminum window and door profiles requiring light luxury decorative finishes. Utilizing sulfuric acid anodizing with fine sandblasting and dyeing or electrolytic coloring capabilities, it produces premium finishes in champagne, bronze, black, and silver tones. Available in semi-automatic or automatic configurations with PLC control, rectifier power supply, chiller, filtration, and exhaust systems, with optional electrophoresis. Ideal for architectural profile producers seeking flexible color options and repeatable process control. Typical film thickness ranges from 8-12 μm for decorative applications, with other thicknesses available based on service requirements.
Technical Specifications
Parameter Specification
Applicable Workpieces Aluminum window and door profiles, architectural profiles
Operation Mode Semi-automatic / Automatic; manual options available
Anodizing Type Sulfuric acid anodizing (Type II), electrolytic coloring and optional electrophoresis
Film Thickness Typically 8-12 μm for light luxury decorative finish; other thickness by project validation
Surface Finish Fine sandblasting + dyeing / electrolytic coloring / optional electrophoresis
Process Temperature Typical 18-22 °C for sulfuric anodizing; final parameters confirmed by process validation
Current Density Configured according to tank size, racking density and rectifier capacity
Production Capacity Customized based on profile length, racking density and line takt
Sealing Method Hot water sealing / medium-temperature nickel salt sealing / nickel-free sealing options
Rectifier SCR rectifier or high-frequency switching power supply; 0-24 V DC, 1-25 kA available
Coloring Power 6-15 kA, AC 0-24 V; single-wave / double-wave options
Electrophoresis Power 1-3 kA, DC 0-200 V (optional)
Chiller Air-cooled or water-cooled screw chiller; R22; 15%-25% sulfuric acid or pure water
Control PLC + fieldbus; process parameter storage, production reports, remote diagnosis
Exhaust System Acid/alkali mist collection and treatment
Water Treatment RO pure water equipment and wastewater treatment available
Process Flow
  1. Loading and unloading by elevator / crane system
  2. Degreasing and oil removal
  3. Alkaline etching
  4. Neutralization / brightening
  5. Multi-stage pre-treatment water rinsing
  6. Anodizing in sulfuric acid electrolyte
  7. Electrolytic coloring or dyeing for light luxury tones
  8. Sealing
  9. Final rinsing and drying
  10. Optional electrophoresis and curing
  11. Unloading and packaging
Key Features
  • Controlled film thickness through rectifier current and voltage regulation
  • Automated process control with PLC and fieldbus technology
  • Process parameters can be stored and recalled for repeatable production
  • Temperature and filtration control for anodizing tank stability
  • Flexible surface finishing: fine sandblasting, dyeing, electrolytic coloring and electrophoresis
  • Manual backup for individual equipment when required
  • Production reports can be generated, recorded and printed
  • Remote diagnosis supported for maintenance planning
Recommended Configuration
  • Vertical layout for long aluminum profiles
  • Semi-automatic or automatic crane and loading/unloading system
  • Sulfuric acid anodizing tanks with temperature control
  • Electrolytic coloring system for champagne, bronze, black and silver tones
  • Optional electrophoresis line with curing oven
  • Fine sandblasting and dyeing process for light luxury surface effects
  • Medium-temperature or nickel-free sealing
  • RO pure water system
  • Acid/alkali mist exhaust treatment
  • Wastewater treatment for acid, alkali and nickel-containing streams
Equipment Scope
  • Loading/unloading elevator and crane system
  • Steel structure and conveyor chain system
  • Conductive system
  • Degreasing, etching, neutralization and rinsing tanks
  • Anodizing rectifier power supply
  • Coloring power supply
  • Electrophoresis power supply and curing oven (optional)
  • Chiller system
  • Filtration equipment
  • Exhaust system
  • Spray rinsing system
  • RO pure water equipment
  • Wastewater treatment system
  • PLC automatic control system
Frequently Asked Questions
What profiles can this vertical anodizing line process?
It is suitable for aluminum window and door profiles, architectural profiles and similar long workpieces. Profile length and racking method can be configured according to the project.
What film thickness can be achieved?
For light luxury decorative finishes, 8-12 μm is a typical range. Other thicknesses can be reviewed based on service environment and customer specification.
Can it produce light luxury colors?
Yes. The line can be configured with electrolytic coloring, dyeing and optional electrophoresis for colors such as champagne, bronze, black and silver.
Is the line automatic?
Semi-automatic and automatic configurations are available. Manual operation options can also be provided for individual equipment.
How is process control supported?
The control system can store process parameters, generate production reports and support remote diagnosis. Rectifiers provide regulated current and voltage.
Can electrophoresis be added?
Yes. Electrophoresis power, auxiliary tanks, paint refining, paint recovery and curing oven can be integrated as optional modules.
Customized Anodizing Line Solution
MEI-AL can provide a customized vertical anodizing line layout, process flow and equipment configuration for light luxury window and door profiles. Share your profile size, target color, film thickness and expected production mode, and our team will propose a suitable configuration.
Contact Us
Tel: +86-13232661277 / +86-17260137259
Email: Rainbow151018@163.com
Address: No.1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai District, Foshan, Guangdong, China
Website: www.mei-alu.com