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Semi-Automatic Anodizing Production Line Retrofit with Electrophoresis Line Added for 2500T/Month Capacity Aluminum Profiles

Semi-Automatic Anodizing Production Line Retrofit with Electrophoresis Line Added for 2500T/Month Capacity Aluminum Profiles

Brand Name: MEI-AL
Model Number: MEI-AL-L2026101901
MOQ: I set
Price: Customized Price
Packaging Details: Standard Packaging
Payment Terms: L/C,T/T
Detail Information
Place of Origin:
Foshan, China
Tankmaterial:
Stainless Steel Or Acid-resistant Material
Heating Power:
Natural Gas, LNG
Size:
Customized
Material Processed:
Aluminum
Processtype:
Anodizing
Controlsystem:
PLC Automated Control
Anodizing Tanks:
2pcs
Feature:
Predictive Maintenance
Advantage:
Enhanced Corrosion Resistance
Material:
Pp .pvc .pump. Angle Iron
Surfact Treatment:
Um
Alloy Type:
6xxx, 5xxx
Water Presssure:
Customer Local Water Pressure
Treament Range:
ALuminium Profiles
Highlight:

Semi-Automatic Anodizing Production Line

,

Electrophoresis Line Added Anodizing Line

,

2500T/Month Capacity Anodizing Equipment

Product Description
Project Overview

This is a retrofit project for an existing 2500T/M anodizing production line. The scope includes adding a complete electrophoresis section and upgrading the original manual handling process into semi-automatic operation.

The retrofit retains most of the original tank structure and foundation, reducing new workshop construction investment. After the upgrade, the line supports both standalone anodizing and anodizing plus electrophoresis combined processes for aluminum workpieces.

Technical Specifications
Item Details
Applicable Workpieces Aluminum profiles, aluminum alloy parts
Operation Mode Semi-automatic (semi-auto crane transfer + manual loading & unloading)
Anodizing Type Sulfuric acid anodizing
Film Thickness Subject to customer process requirement
Surface Finish Anodized finish, anodizing + electrophoresis composite finish
Process Temperature Depends on process formula
Current Density Depends on workpiece & film thickness requirement
Production Capacity 2500 tons per month
Sealing Method Hot sealing / Nickel-free sealing (optional)
Newly Added Section Electrophoresis tank group, electrophoresis curing oven, ultrafiltration & paint recovery system
Anodizing & Electrophoresis Process Flow
Loading → Degreasing → Alkaline Etching → Neutralization → Anodizing → Rinsing → (Optional Coloring) → Electrophoresis → Ultrafiltration Rinse → Curing → Unloading

Note: The workflow can be adjusted. You can run only anodizing without electrophoresis according to production orders.

Key Features of the Retrofit Line
  • Semi-automatic transfer control
  • Dual process options: pure anodizing or anodizing plus electrophoresis
  • Reuse of existing tank body and foundation to cut investment
  • Adjustable process parameters for different aluminum parts
  • Integrated electrophoresis paint recovery system
  • Retained manual intervention access for flexible batch switching
Production Line Configuration
Retained Original Equipment

Existing PP tanks, power supply, exhaust ventilation system, and water rinsing tanks.

Newly Added Equipment for Retrofit
  • Semi-automatic crane transfer system
  • Electrophoresis tank set
  • Electrophoresis curing oven
  • Ultrafiltration recovery unit for electrophoresis paint
  • Auxiliary dosing & filtration system
  • Updated PLC control panel
Frequently Asked Questions
Q1: Do we need to dismantle all original tanks for this retrofit?

A: No. The solution reuses most of the original tank structure and workshop foundation. Only reserved space is needed for the new electrophoresis section.

Q2: Can the line run anodizing only without electrophoresis?

A: Yes. Operators can switch process routes to produce pure anodized parts or composite anodizing-electrophoresis parts separately.

Q3: How long does the whole retrofit cycle take?

A: The timeline depends on site condition, site survey results, and custom scope. We will provide a schedule after site evaluation.

Q4: What workpiece types fit this upgraded 2500T/M line?

A: Mainly aluminum profiles and aluminum alloy structural parts. We can check workpiece size and hanging scheme before the project.

Q5: Can we adjust the electrophoresis bath parameters after commissioning?

A: Yes. The control system supports parameter adjustment to match different paint and surface requirements.

Q6: Is on-site installation and commissioning included?

A: On-site assembly guidance and commissioning service can be included in the project scope.

Customized Anodizing Line Retrofit Solution

Get a customized layout, process design, and budget for your 2500T/M anodizing line retrofit project.

Ratings & Review

Overall Rating

5.0
Based on 50 reviews for this supplier

Rating Snapshot

The following is the distribution of all ratings
5 stars
100%
4 stars
0%
3 stars
0%
2 stars
0%
1 stars
0%

All Reviews

M
M*a
Philippines Oct 16.2026
Good quality full anodizing plant. Technical support is fast and helpful.
R
R*l
Hong Kong Oct 14.2026
Honestly, everything is good and smooth. your team is very professional
H
H*i
Indonesia Oct 8.2026
The full anodizing line runs stably with high automation. The oxide film of our aluminum profiles is uniform, finished parts have great surface quality. Highly recommended!