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Durable Hot Sell Durable High Quality Automatic Anodizing Plating Line

1set
MOQ
RMB7,000,000-9,000,000/set
Price
Durable Hot Sell Durable High Quality Automatic Anodizing Plating Line
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 700 Ton/month Large Capacity
Feature: Advanced Process Control Algorithms
Advantage: Consistent Quality And Reproducibility
Tanks Inside Size: 8000*width*4000
Voltage: 380V~415v
Anodizing Film Thickness: 8-12µm
High Light:

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Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-700T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

Durable hot sell durable high quality automatic anodizing plating line

 

 

一. Produciton Description: 

1.Anodizing production lines find applications in various industries, including automotive, aerospace, electronics, construction, consumer goods, and architectural sectors.

2.Anodizing production lines implement rigorous quality control measures to ensure that the anodized coatings meet the required specifications.

3.Before the anodizing process, anodizing production lines provide various pretreatment options to prepare the parts for anodizing.

二. Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 400m²/T(ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²·G

三, Process Tank

1 Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
3 NeutralizationFree sulfuric acid180±20g/l】 1 Tank
4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 3 Tanks
5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 1 Tank
6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank

四, Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 28min
    (4) Unprocess time: 10min
    (5) Total time 30+8=38min
          

          (6) Average anodizing layer : 0.36*1.3*28*0.77 =10.1um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6.Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 38min ,where total jig(rack)/year:

                   ( 2 rack x 3 tank x 60min/h) ÷38min x600 hour =5684jig(rack)

2) Design 57.1m²/jig(rack) . Where every tank is 114.2m²
3) Area treatment/year :
5684jig(rack)x 57.1m² /jig =324556m²

 

2. Anodizing treatment weight:
        Monthly output : 324556m²÷400m²/T*0.9=730T≧700T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

 

Durable Hot Sell Durable High Quality Automatic Anodizing Plating Line 0六. Process Chat

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9 MU Material Unloading
10 Pc Packing

Durable Hot Sell Durable High Quality Automatic Anodizing Plating Line 1

 

 

 

 

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