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2500T/m Environmentally Friendly Manual Anodizing Production Line

1set
MOQ
RMB25,000,000-35,000,000/set
Price
2500T/m Environmentally Friendly Manual Anodizing Production Line
Features Gallery Product Description Request A Quote
Features
Specifications
Output: 2500Ton/month
Feature: Real-time Monitoring
Advantage: Environmentally Friendly
Anodizing Film Thickness: 8-12µm
Max Profile Length: 6500mm
Colour: Silver Bronze Brown Black Champagne Gold
High Light:

Environmentally Friendly Anodizing Production Line

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Manual Anodizing Production Line

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2500T/m Anodizing Production Line

Basic Infomation
Place of Origin: CHINA
Brand Name: MEI-AL
Model Number: APL-2500T
Payment & Shipping Terms
Packaging Details: Export Stander Packing
Delivery Time: 180-200days
Payment Terms: T/T
Supply Ability: 1set/6 months
Product Description

2500T/m Environmentally Friendly Manual Anodizing Production Line

 

一. Production Description :

1.Anodizing production lines can incorporate data logging and traceability systems. These systems record and store process parameters, production data, and quality control information for each batch or part, allowing for traceability, analysis, and quality assurance.

2.Anodizing production lines may feature recipe management systems that allow operators to save and recall process parameters and settings for specific part types or customer requirements. This streamlines the setup process and ensures consistent anodizing results for repeat orders.

3. Anodizing production lines often include documentation and reporting capabilities. This allows operators to generate reports on process parameters, production statistics, quality control results, and other relevant data for documentation purposes or customer requirements.

二. Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 350m²/T (ton)
4 Max aluminium profile length 6500mm
5 Aluminum extrusion ratio formula 2.5kg/m²
6 Working h/m 300d/m x 20h/d = 600h/m
7 Racking system Three fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC220V 50Hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²·G

 

三.Process Tank

1 Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
3 NeutralizationFree sulfuric acid180±20g/l】 1 Tank
4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 8 Tanks
5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 3 Tanks
6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 3 rack x 8 tank x 60min/h) ÷40min x600 hour =21600jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year :
21600jig(rack)x 50m² /jig =1080000m²

 

2. Anodizing treatment weight:
        Monthly output : 1080000m²÷350m²/T*0.9=2777T≧2500T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =3 unit 

 

六. Process Chat

 

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9 MU Material Unloading
10 Pc Packing

 

2500T/m Environmentally Friendly Manual Anodizing Production Line 0

 

 

 

 

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