1000T Technical Parameters of Handling System
1. Description
1.1 Overall Length:32000mm(L) * 8000mm(W) * 800mm(H) (Not include the length of initial table)
1.2 Conveyance:4 level felt conveyor belt
(Individual belt replace design)
1.3 Conveyor gap:1230mm
1.4 Conveyor belt changeover rapidly
1.5 PLC: Mitsubishi
1.6 Main electrical parts:Tengen
1.8 Bearing : LK(Made in China)
1.9 Cycloidal needle motor (Reducer & motor: Made in China)
1.10 Fan: Made in China
2. Initial table L10000 mm*W610mm*H800m
2.1 Structure
2.1.1 Initial table height adjustable with hand help device. The adjustment range is within 100mm.
2.1.2 Initial table fixed with two pcs of graphite plates to guide extruded aluminum.
2.1.3 All roller sleeves are free run.
2.2 Configuration
2.2.1 PBO roller sleeve (φ80mm*φ60mm*450mm) 18pcs (550℃)
2.2.2 Axial flow cooling fan (1.1kw) 10 units
2.2.3 Duckbill centrifugal cooling fan (0.37kw) 10 units
2.2.4 Initial table uses 80*40*2.5mm square tube
3. Run out table: (L32000*W610mm*H800mm,Sleeve roller gap: 410mm)
3.1 Structure
3.1.1 All roller sleeves are free run.
3.1.2 Side cover to prevent extruded aluminum profile slip out from table.
3.1.4 Run-out table uses 80*40*3mm square tube and 10# channel steel
3.2 Configuration
3.2.1 High temp roller sleeve (φ96mm*φ76mm*450mm) 85pcs (450℃)
3.2.2 Lifting device (Hydraulic) 1 set
3.2.3 Hydraulic station (Q=40L/min, W=2.2kw) Motor & reversing valve: Made in China 1set
3.2.4 Oil cylinder (Inner φ63×250mm) (HOB type) 1pc
3.2.5 Descending stroke: 45mm
4. Auto transfer L 32000mm*W 780mm
4.1.2 The felts can only be rotated forward.
4.1.3 Rack with 8# channel steel, main shaft diameter is 40mm and split shaft diameter is 35mm
4.2.1 High temp felt (W80mm*T10mm) 26pcs (450℃)
4.2.2 Aluminum beam (extruded aluminum, W100mm*H92mm) 27pcs
4.2.3 Cycloidal needle motor BWD3-2.2 kw 1 unit
4.2.4 Conveyor speed: 11m/min
4.2.5 Big side Plate: Die-casting aluminum with power coating
4.2.6 Side Plate: Die-casting aluminum with power coating
4.2.7 Large aluminum wheel: Die-casting aluminum
4.2.8 Small aluminum wheel: Extruded aluminum profile
5.1.1 This cooling table is used to store aluminum profile and let it cool to the proper temp before straightening
5.1.2 Cooling table transfers aluminum profile to stretcher table.
5.1.3 The felts can be rotated forward and reverse.
Configuration
5.2.1 High temp felt (W100mm*T10mm) 27pcs (450℃)
5.2.2 Aluminum beam (extruded aluminum, W120mm*H92mm) 27 pcs
5.2.3 Cycloidal needle motor BWD4-3 kw 1 unit
5.2.4 Conveyor speed: 11m/min
5.2.5 Side Plate: Die-casting aluminum with power coating
5.2.6 Large aluminum wheel: Die-casting aluminum
5.2.7 Small aluminum wheel: Extruded aluminum profile
6. Stretcher Table: (L 32000mm*W 1340mm)
6.1 Structure
6.1.1 Transfer aluminum profile from cooling table to stretcher table.
6.1.2 The conveyor belts of each group of the stretcher machine are manually pushed forward or backward.
6.1.3 Rack with 12# channel steel and 5# angle steel, main shaft diameter is 40mm.
6.2 Configuration
6.2.1 Medium temp felt (W80mm*T10mm) 26 pcs (280℃)
6.2.2 Aluminum beam (extruded aluminum, W100mm*H92mm) 26 pcs
6.2.3 Cycloidal needle motor BWD3-2.2 kw 1 unit
6.2.4 Conveyor speed: 11m/min
6.2.5 Side Plate: Die-casting aluminum with power coating
6.2.6 Small aluminum wheel: Extruded aluminum profile
7. Storage Table (L 32000mm*W 2700m)
7.1 Structure
7.1.1 Store and shift the aluminum profile to cutting table.
7.1.2 The felts can be rotated forward and reverse.
7.1.3 Rack with 10# channel steel, main shaft diameter is 40mm and split shaft diameter is 35mm.
7.2 Configuration
7.2.1 Medium temp felt (W100mm*T10mm) 27 pcs (280℃)
7.2.2 Aluminum beam (extruded aluminum, W120mm*H92mm) 27 pcs
7.2.3 Cycloidal needle motor BWD4-3kw 1 unit
7.2.4 Conveyor speed: 11m/min
7.2.5 Side Plate: Die-casting aluminum with power coating
7.2.6 Large aluminum wheel: Die-casting aluminum
7.2.7 Small aluminum wheel: Extruded aluminum profile
8. Cutting table (L32000mm*W910mm*H760mm Roller gap: 410mm)
8.1 Structure
8.1.1 The cutting table achieves ascending and descending by hydraulic, and place the conveyed aluminum profile on the roller sleeves smoothly.
8.1.4 After sawing, the conveying roller will be reversed to prevent the aluminum profile from contacting the reversing saw blade.
8.1.5 Rack with 80*40*3mm square tube.
8.2 Configuration
8.2.1 Low temp roller sleeve (φ76*φ60* 800mm) 85 pcs (180℃)
8.2.2 Conveyor speed :39m/min
8.2.3 Oil cylinder (Inner φ63×250mm) (HOB type) 1pc
8.2.4 Descending stroke: 45mm
8.2.5 Cycloidal needle motor: BWD0-0.75 kw 4 units
9. 60T stretcher machine (1000T extruder)
1). Function
2) . Technical parameters
10. Finishing saw
Before feeding the aluminum profile into aging furnace, it must be sawn off. The finishing saw cut the aluminum profile according to setting length where the min. length is 1.5m and max. length is 7.5 m. And saw Blade design with lubrication system (water spray)
10.1 Saw blade motor: 4 kw (Made in China)
10.2 Stroke: 850mm (Chrome plated rod type)
10.3 Saw blade dia.: 500mm (20 inches)
10.4 Max. cutting width: 800mm
10.5 Max. cutting height: 170mm
10.6 Rack with 80*40*2.5mm square tube
10.7 quipped with automatic recovery device for aluminum bran, and with 5.5kw medium pressure recovery fan (Made in China)
10.8 Hydraulic station (Q=10L/min W=1.5kw) Motor & reversing valve: Made in China 1 set
11. Final cutting table (L 7000mm*W 910mm Roller gap :410mm)
11.1 Low temp roller sleeve (φ76*φ60* 800mm) 17pcs (180℃)
11.2 Stopper (pneumatic control) 1 set
11.3 Stopper Length: Minimum : 1.5 meters, Maximum :7meters
11.4 Rack with 80*40*2.5mm square tube